ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

General Procedures|Removal and Installation > < Front Fog Lamp Adjustment
Exterior Lighting - Headlamp Masking—Vehicles Built From: 08/1999 Fiesta 1996 (08/1995-02/2002)
General Procedures

All Vehicles
NOTE:
NOTE:The templates for right-hand drive and left-hand drive vehicles are not interchangeable. The templates for the right-hand headlamp and left-hand headlamp are not interchangeable.
  1. Print out the correct templates at the end of this work instruction.
  1. Measure the X measurement on the printed template.
  1. Calculate the enlargement/reduction factor Y for the photocopier using the formula: Y=Z÷X×100.
    • X = measurement on the printed template in millimeters
    • Y = enlargement/reduction factor in percent.
    • Z = original measurement in millimeters = 25
  1. Photocopy the printed templates with the calculated enlargement/reduction factor.
    • Compare the X measurement on the photocopy with the original measurement.
  1. Cut out the prepared templates for the headlamps.
  1. Cut out the hatched areas.
Left-hand drive vehicles

  1. NOTE:
    NOTE:Right-hand headlamp only.
    Place the template onto the headlamp lens and align.
    1. Headlamp lens alignment line
    1. Template

  1. NOTE:
    NOTE:Left-hand headlamp only.
    Place the template onto the headlamp lens and align.
    1. Headlamp lens alignment line
    1. Template
Right-hand drive vehicles

  1. NOTE:
    NOTE:Right-hand headlamp only.
    Place the template onto the headlamp lens and align.
    1. Headlamp lens alignment line
    1. Template

  1. NOTE:
    NOTE:Left-hand headlamp only.
    Place the template onto the headlamp lens and align.
    1. Headlamp lens alignment line
    1. Template
All Vehicles
  1. CAUTION:
    CAUTION:Make sure that the headlamp lens is not scrached.
    Copy the template outline to the headlamp lens using a suitable marker pen.
  1. Remove the template.
  1. NOTE:
    NOTE:Make sure not to exceed the area contours when masking the headlamps.
    Cover the marked area with a black opaque adhesive tape.
  1. Repeat operations 11 to 13 for the other headlamp.
Left-hand drive vehicles
  1. Templates
    1. Headlamp lens alignment line
    1. Left-hand headlamp
    1. Right-hand headlamp

Right-hand drive vehicles
  1. Templates
    1. Headlamp lens alignment line
    1. Left-hand headlamp
    1. Right-hand headlamp

General Procedures|Removal and Installation > < Front Fog Lamp Adjustment