Exterior Lighting - Headlamp Masking—Vehicles Built From: 08/1999
Fiesta 1996 (08/1995-02/2002)
General Procedures
All Vehicles
NOTE:The templates for right-hand drive and left-hand drive vehicles are not interchangeable. The templates for the right-hand headlamp and left-hand headlamp are not interchangeable.
Print out the correct templates at the end of this work instruction.
Measure the X measurement on the printed template.
Calculate the enlargement/reduction factor Y for the photocopier using the formula: Y=Z÷X×100.
X = measurement on the printed template in millimeters
Y = enlargement/reduction factor in percent.
Z = original measurement in millimeters = 25
Photocopy the printed templates with the calculated enlargement/reduction factor.
Compare the X measurement on the photocopy with the original measurement.
Cut out the prepared templates for the headlamps.
Cut out the hatched areas.
Left-hand drive vehicles
NOTE:Right-hand headlamp only.
Place the template onto the headlamp lens and align.
Headlamp lens alignment line
Template
NOTE:Left-hand headlamp only.
Place the template onto the headlamp lens and align.
Headlamp lens alignment line
Template
Right-hand drive vehicles
NOTE:Right-hand headlamp only.
Place the template onto the headlamp lens and align.
Headlamp lens alignment line
Template
NOTE:Left-hand headlamp only.
Place the template onto the headlamp lens and align.
Headlamp lens alignment line
Template
All Vehicles
CAUTION:Make sure that the headlamp lens is not scrached.
Copy the template outline to the headlamp lens using a suitable marker pen.
Remove the template.
NOTE:Make sure not to exceed the area contours when masking the headlamps.
Cover the marked area with a black opaque adhesive tape.
Repeat operations 11 to 13 for the other headlamp.