Five Hundred 2WD V6-3.0L VIN 1 (2006)
Disc Brake System - Exploded View
Removal
WARNING: Use of any other than approved DOT 3 motor vehicle brake fluid will cause permanent damage to brake components and will
render the brakes inoperative. Failure to follow these instructions may result in personal injury.
WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If
brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink
water and induce vomiting. Get medical attention immediately. Failure to follow these instructions may result in personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with
water.
CAUTION: Do not allow the brake fluid to come in contact with the adhesive backing on the brake pads. If brake fluid is spilled onto the brake pads
new pads must be installed.
CAUTION: Use only specified brake parts cleaner. Use of other cleaners may leave a residue on the brake caliper preventing the brake pads
adhesive surface from bonding with the brake caliper.
1. Remove the brake pads.
2. Clean and inspect the disc brake caliper.
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If leaks or damaged boots are found, install a new disc brake caliper.
3. Disconnect the brake line fitting from the brake flexible hose.
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To install, tighten to 17 Nm (13 ft. lbs.).
4. NOTE: The brake caliper and brake flexible hose are removed as an assembly.
Remove the retainer clip from the brake flexible hose.
5. To install, reverse the removal procedure.
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Bleed the caliper.
