Five Hundred AWD V6-3.0L VIN 1 (2005)
11. Disconnect the coolant sensor electrical connector.
12. Disconnect the washer pump electrical connector.
13. Disconnect the washer fluid sensor electrical connector.
14. Remove the ground strap bolt.
15. Remove the ground harness bolt.
16. Remove the auxiliary evaporator outlet line fitting nut and disconnect the fitting.
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Discard the O-ring seal.
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To install, tighten to 8 Nm (71 lb-in).
17. Remove the auxiliary evaporator inlet line fitting nut and disconnect the fitting (if equipped).
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Discard the O-ring seal.
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To install, tighten to 8 Nm (71 lb-in).
18. Remove the TXV manifold bolt and disconnect the manifold.
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Discard the O-ring seals.
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To install, tighten to 8 Nm (71 lb-in).
19. Unclip the high-pressure charge port from the washer bottle clip.
20. Unclip the coolant hose from the high-pressure charge port clip.
21. Remove the TXV manifold and tube bracket bolt.
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To install, tighten to 8 Nm (71 lb-in).
22. Remove the compressor manifold and tube suction fitting nut and disconnect the fitting.
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Discard the O-ring seal.
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To install, tighten to 8 Nm (71 lb-in).
23. Remove the receiver/drier outlet fitting nut and disconnect the fitting.
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Discard the O-ring seal.
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To install, tighten to 8 Nm (71 lb-in).
24. Remove the TXV manifold and tube assembly.
25. To install, reverse the removal procedure.
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Install new O-ring seals.
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Lubricate the refrigerant system with the correct amount of clean PAG oil.
26. Evacuate, leak test and charge the refrigerant system.
