Focus L4-2.0L DOHC VIN 5 (2003)
Catalytic Converter: Customer Interest
Exhaust System - Catalytic Converter Bracket Broken
TSB 05-14-12
07/25/05
CATALYTIC CONVERTER MOUNTING BRACKET BROKEN
FORD:
2002-2004 Focus
ISSUE
Some 2002-2004 Focus SVT vehicles may exhibit a broken or cracked catalytic converter mounting bracket.
ACTION
Replace the catalytic converter mounting bracket.
SERVICE PROCEDURE
1.
Remove two (2) M8x16 bolts from engine side of catalytic converter mounting bracket (Figure 1).
2.
Remove two (2) M8x25 bolts from catalytic converter side of catalytic converter mounting bracket (Figure 1).
NOTE
DO NOT REMOVE THE "ENGINE" BRACKET.
3.
Remove catalytic converter mounting bracket.
4.
Install new catalytic converter mounting bracket.
NOTE
IT IS CRITICAL THAT THE BOLTS AT THE CATALYTIC CONVERTER SIDE OF THE MOUNTING BRACKET ARE TORQUED FIRST.
FAILURE TO DO THIS MAY RESULT IN BRACKET FAILURE.
5.
Install two (2) M8x25 bolts at catalytic converter side of catalytic converter mounting bracket. Torque the bolts to 168-186 lb-in (19-21 N.m).
6.
Install two (2) M8x16 bolts at the engine side of catalytic converter mounting bracket. Torque bolts to 168-186 lb-in (19-21 N.m).
Parts Block
WARRANTY STATUS: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage
OPERATION
DESCRIPTION
TIME
