Ford Workshop Service and Repair Manuals

Expander, Teflon Seal

211-188 (13-015)

Expander, Teflon Seal

211-243 (13-023)

Socket, Union Nut, Hydraulic Pipe

211-244 (13-024)

Remover, Oil Cooling Pipe

307-242 (17-049)

1. Disconnect the battery ground cable.

2. Raise and support the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.

3. Remove the engine undershield.

4. Using the special tool, disconnect the fluid cooler hose.
   1. Insert the special tool into the hose quick- release coupling.
   2. Move the special tool along the hose to release the locking tangs.
   • Allow the fluid to drain into a suitable container.

5. 

   NOTE:Left-hand drive shown, right-hand drive similar.
   Detach the hose support clamp.
   • Remove the screw.

6. 

   NOTE:Right-hand drive shown, left-hand drive similar.
   Detach the power steering hoses from the steering gear.
   1. Remove the bolt.
   2. Rotate the clamp plate.
   • Allow the fluid to drain into a suitable container.

7. 

   NOTE:Aluminium power steering pump.
   Using the special tool, disconnect the high-pressure hose union.
   1. Detach the hose support brackets.
   2. Using the special tool, disconnect the hose union.

8. 

   NOTE:Cast iron power steering pump.
   Disconnect the high-pressure hose union.
   1. Detach the hose support brackets.
   2. Disconnect the hose union.

9. Detach the high-pressure hose support bracket.

10. Disconnect the high-pressure hose union.
    • Allow the fluid to drain into a suitable container.

11. Lower the vehicle.

12. Detach the high-pressure hose support brackets.
    • Remove the bolts.
    • Detach the speed control cable (if equipped).

13. 

    NOTE:Aluminium power steering pump.
    Using the special tool, disconnect the high-pressure hose union.
    • Allow the fluid to drain into a suitable container.

14. 

    NOTE:Cast iron power steering pump.
    Disconnect the high-pressure hose union.
    • Allow the fluid to drain into a suitable container.

15. Remove the charge air cooler (CAC) to intake manifold ducting.
    1. Loosen the clips.
    2. Remove the nut.
    3. Remove the ducting.

16. Detach the high-pressure hose support brackets.

17. Disconnect the high-pressure hose union.

18. Remove the CAC to turbocharger ducting.
    1. Loosen the clips.
    2. Remove the nut.
    3. Remove the ducting.

19. Disconnect the air cleaner to turbocharger outlet tube.

20. Detach the air cleaner.
    1. Disconnect the air temperature sensor electrical connector.
    2. Lift out the air cleaner.
    • Position to one side.

21. Remove the battery tray. For additional information, refer to Section  414-01 Battery, Mounting and Cables.

22. Remove the air cleaner. For additional information, refer to Section  303-12 Intake Air Distribution and Filtering.

23. Remove the high-pressure hose.

1. If a new hose is to be installed, push the new hose into the new union.