ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Cylinder Block Distortion > < Cylinder Head Distortion
Engine System - General Information - Flywheel Inspection—2.0L Duratec-ST (Zetec)/1.8L Diesel, Vehicles With: Dual Mass Flywheel Focus 1999 (08/1998-12/2004)
General Procedures

CAUTION:
CAUTION:Do not rework the flywheel if it is distorted.
CAUTION:
CAUTION:Do not clean the dual mass flywheel with any kind of fluid. Clean the flywheel with a dry cloth only.
CAUTION:
CAUTION:Do not clean the gap between the primary and secondary mass. Only clean the bolt connection surface and the clutch surface.
  1. Inspect the flywheel, if there is evidence of the following install a new flywheel:
    • Cracks.
    • Worn ring gear teeth.
    • Chipped or cracked ring gear teeth.

  1. Check the flywheel for lateral movement.
    • Rotation movement in either one or both directions, or rock on it's axis in relation to the primary mass is acceptable.
    • If there is any lateral movement, install a new flywheel.

  1. CAUTION:
    CAUTION:Make sure that the three locating dowels are installed.
    Check if the locating dowels are touching the primary mass of the flywheel.
    • If the locating dowels are touching the primary mass of the flywheel, install a new flywheel.

  1. Inspect for grease along the welding.
    • If grease is evident, install a new flywheel.

Cylinder Block Distortion > < Cylinder Head Distortion