ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

303-07E Engine Ignition - 2.5L Duratec-RS (VI5)-2.5L Duratec-ST (VI5) > < Glow Plugs - 1.8L Duratorq-TDCi (Lynx) Diesel
Glow Plug System - 1.6L Duratorq-TDCi (DV) Diesel/1.8L Duratorq-TDCi (Lynx) Diesel/2.0L Duratorq-TDCi (DW) Diesel - Glow Plugs—2.0L Duratorq-TDCi (DW) Diesel Focus 2004.75 (07/2004-)
Removal and Installation

  1. Remove the exhaust gas recirculation (EGR) valve.
    For additional information, refer to: Exhaust Gas Recirculation (EGR) Valve (303-08D Engine Emission Control - 2.0L Duratorq-TDCi (DW) Diesel, Removal and Installation).

2. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
2
-
EGR cooler tube heat shield
3
-
EGR cooler tube retaining nuts
4
-
EGR cooler support bracket retaining nut
5
-
EGR cooler and EGR cooler tube
See Removal Detail
6
-
EGR cooler tube gasket
7
-
Glow plug wire electrical connectors
8
-
Glow plugs

3. To install, reverse the removal procedure.

Removal Details

Item 1 : Positive crankcase ventilation (PCV) hose

  1. Disconnect the PCV breather hose from the intake manifold PCV valve.
    • Press in the release clip.

Item 5 : EGR cooler and EGR cooler tube

  1. Detach the EGR cooler and EGR cooler tube from the exhaust manifold and position to one side.

Installation Details

Item 1 : Positive crankcase ventilation (PCV) hose

NOTE:
NOTE:Make sure that the PVC hose and quick release coupling are clean and free from any oil residue

303-07E Engine Ignition - 2.5L Duratec-RS (VI5)-2.5L Duratec-ST (VI5) > < Glow Plugs - 1.8L Duratorq-TDCi (Lynx) Diesel