ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Body Tolerance Check > < Underbody Tolerance Check
Body Repairs - Vehicle Specific Information and Tolerance Checks - Frame Tolerance Check Focus RS 2003 (09/2002-)
General Procedures

  1. Body dimensions - front end - all models
  1. All dimensions have a tolerance of ± 3 mm. All dimensions were measured from the centre of the hole or the edge of the panel with a symmetrically adjusted beam trammel.
    • 1 - 2 = 1404 mm; 3 - 4 = 877 mm; 5 - 6 = 746 mm; 7 - 8 = 1095 mm, 8 - 9 = 1242 mm; 7 - 9 = 420 mm.

  1. Body dimensions - 3-door version - side view. All dimensions have a tolerance of ± 3 mm. All dimensions were measured from the centre of the hole or the edge of the panel with a symmetrically adjusted beam trammel.
    • 32 - 33 = 985 mm; 34 - 35 = 1075 mm

  1. Body dimensions - 3-door version - rear view. All dimensions have a tolerance of ± 3 mm. All dimensions were measured from the centre of the hole or the edge of the panel with a symmetrically adjusted beam trammel.
    • 36 - 37 = 1386 mm; 38 - 39 = 1380 mm; 40 - 41 = 1140 mm.

  1. Body dimensions - 4 / 5-door version - side view. All dimensions have a tolerance of ± 3 mm. All dimensions were measured from the centre of the hole or the edge of the panel with a symmetrically adjusted beam trammel.
    • 10 - 11= 805 mm; 12 - 13 = 979 mm; 14 - 15 = 751 mm; 16 - 17 = 1012 mm:

  1. Body dimensions - 5-door version - passenger compartment. All dimensions have a tolerance of ± 3 mm. All dimensions were measured from the centre of the hole or the edge of the panel with a symmetrically adjusted beam trammel.
    • 18 - 19= 1386 mm; 20 - 21 = 1388 mm; 22 - 23 = 1380 mm; 24 - 25 = 1140 mm.

  1. Body dimensions - 4-door version - rear view. All dimensions have a tolerance of ± 3 mm. All dimensions were measured from the centre of the hole or the edge of the panel with a symmetrically adjusted beam trammel.
    • 42 - 43 = 1032 mm; 44 - 45 = 1204 mm; 46 - 47 = 1224 mm; 48 - 49 = 415 mm; 48 - 50 = 503 mm.

  1. Body dimensions - 5-door version - rear view. All dimensions have a tolerance of ± 3 mm. All dimensions were measured from the centre of the hole or the edge of the panel with a symmetrically adjusted beam trammel.
    • 26 - 27= 1105 mm; 26 -30 = 1154 mm; 28 - 29 = 859 mm; 27 - 31 = 1251 mm.

  1. Body dimensions - estate version - side view. All dimensions have a tolerance of ± 3 mm. All dimensions were measured from the centre of the hole or the edge of the panel with a symmetrically adjusted beam trammel.
    • 50 - 51 = 820 mm; 52 - 53 = 722 mm; 54 - 55 = 1041 mm.

  1. Body dimensions - estate - passenger compartment. All dimensions have a tolerance of ± 3 mm. All dimensions were measured from the centre of the hole or the edge of the panel with a symmetrically adjusted beam trammel.
    • 56 - 57 = 1386 mm; 58 - 59 = 1390 mm; 60 - 61 = 1356 mm.

  1. Body dimensions - estate version - rear view. All dimensions have a tolerance of ± 3 mm. All dimensions were measured from the centre of the hole or the edge of the panel with a symmetrically adjusted beam trammel.
    • 62 - 63 = 1357 mm; 64 - 65 = 12350mm; 66 - 67 = 1364 mm; 62 - 69 = 1269 mm; 70 - 71 = 915 mm.

Body Tolerance Check > < Underbody Tolerance Check