Ford Workshop Service and Repair Manuals

Expander, Teflon Seal

211-188 (13-015)

Socket, Hydraulic Line Union Nut

211-269 (13-027)

1. Detach the coolant expansion tank from the wheelhouse assembly and position it to one side.
   1. Remove the retaining bolt.
   2. Release the retaining clip.

2. 

   NOTE:Note the position of the power steering line to aid installation.
   Detach the power steering line bracket from the power steering pump mounting bracket.

3. 

   NOTE:Note the position of the power steering line to aid installation.
   Detach the power steering line brackets from the cylinder head.

4. Raise and support the vehicle.
   For additional information, refer to: Jacking (100-02 Jacking and Lifting, Description and Operation) /
   Lifting (100-02 Jacking and Lifting, Description and Operation).
   

5. 

   CAUTION:Do not disconnect the power steering pump pressure adapter from the power steering pump.
   Using the special tool, disconnect the power steering line from the power steering pump pressure adapter.
   • Allow the fluid to drain into a suitable container.
   • Discard the O-ring seal.

6. Disconnect the power steering pressure (PSP) switch electrical connector.

7. Detach the steering gear return hose from the pressure line.

8. 

   NOTE:Note the position of the power steering line to aid installation.
   Detach the power steering line from the steering gear.

9. 

   NOTE:Note the position of the power steering line to aid installation.
   Detach the power steering line from the steering gear.

10. Disconnect the power steering lines from the steering gear valve body.
    1. Remove the retaining bolt.
    2. Rotate the clamp plate.

    1. Allow the fluid to drain into a suitable container.

    2. Discard the O-ring seals.

11. 

    NOTE:Note the position of the power steering line to aid installation.
    Remove the power steering pump to steering gear pressure line.

1. If a new fluid line is being installed, push the new line into the new union until it clips into place.

2. Using the special tool, install a new O-ring seal onto the power steering line to power steering pump union.
   1. Push the new O-ring seal onto the special tool.
   2. Locate the special tool onto the union and install the O-ring seal.

3. Install new O-ring seals onto the power steering lines.

4. To install, reverse the removal procedure.

5. Fill and bleed the power steering system.
   For additional information, refer to: Power Steering System Filling (211-00 Steering System - General Information, General Procedures) /
   Power Steering System Bleeding (211-00 Steering System - General Information, General Procedures).