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303-06 Starting System > < Accessory Drive Belt Tensioner - 1.6L Duratorq-TDCi (DV) Diesel

Fusion 2002.75 (06.2002-)

Accessory Drive - Power Steering Pump Belt—1.25L Duratec-16V (Sigma)/1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma), Vehicles With: Air Conditioning Fusion 2002.75 (06/2002-)
Removal and Installation

General Equipment
Knife

Removal

CAUTION:
CAUTION:The power steering pump belt must not be reused as it is designed to be stretched onto the pulleys only once. Failure to follow this instruction may lead to premature failure of the belt.
  1. Raise and support the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.

  1. Detach the power steering line and remove the crankshaft pulley splash shield.
  1. Using a suitable knife, cut the power steering pump belt and remove.

Installation

NOTE:
NOTE:Install a new power steering pump belt.
  1. Wipe clean both of the pulleys to make sure that the power steering pump belt does not slip during installation.

  1. Install the installation tool (supplied in the parts kit) to the crankshaft pulley at the 12 o'clock position.

  1. Install the power steering pump belt.
    1. Install the belt around the power steering pump pulley.
    1. Install the belt around the installation tool.
  1. Make sure that the power steering pump belt is correctly positioned in the grooves of the pulleys.

  1. NOTE:
    NOTE:Only turn the engine in the normal direction of rotation.
    NOTE:
    NOTE:Guide the power steering pump belt onto the pulleys as the engine is rotated.
    Turn the engine until the installation tool is at the 9 o'clock position.
  1. Remove the installation tool from the crankshaft pulley.
  1. NOTE:
    NOTE:Only turn the engine in the normal direction of rotation.
    Turn the engine through 360 degrees.
  1. Check that the power steering pump belt is correctly positioned in the grooves of the pulleys.
    • Repeat the installation procedure if the power steering pump belt is misaligned.
    • Discard the installation tool.

  1. Install the crankshaft pulley splash shield.
  1. Lower the vehicle.

303-06 Starting System > < Accessory Drive Belt Tensioner - 1.6L Duratorq-TDCi (DV) Diesel