| Removal and Installation Name Specification Grease SA-M1C9107-A 1. Remove the components in the order indicated in the following illustration(s) and table(s). 1 - Turbocharger outlet hose 2 - Catalytic converter heat shield 5 - Charge air cooler intake pipe lower retaining bolt 2. Install the components in the order indicated in the following illustration(s) and table(s). 5 - Catalytic converter support brackets retaining bolts 8 - Charge air cooler intake pipe upper retaining bolt 9 - Charge air cooler intake pipe lower retaining bolt 11 - Catalytic converter heat shield 12 - Catalytic converter heat shield retaining screws 13 - Turbocharger outlet hose Removal Details Item 3 : Catalytic converter to turbocharger clamp NOTE:Note the position of the catalytic converter to turbocharger clamp to aid installation. Item 4 : Charge air cooler intake pipe upper retaining bolt | | -
Raise and support the vehicle. For additional information, refer to: (100-02 Jacking and Lifting) Jacking (Description and Operation), Lifting (Description and Operation). | Item 6 : Catalytic converter to muffler and tailpipe assembly retaining nuts | | -
CAUTION:Over bending of the exhaust flexible pipe may cause damage resulting in failure. Support the exhaust flexible pipe with a support wrap or splint. | Item 7 : Exhaust hanger insulator CAUTION:Take care when removing the exhaust hanger insulator to prevent damage. Item 8 : Catalytic converter support brackets retaining bolts | | -
With the aid of another technician, remove the catalytic converter. | Installation Details Item 1 : Catalytic converter to turbocharger clamp | | -
CAUTION:Never use jointing compound forward of the catalytic converter. NOTE:Do not fully tighten the catalytic converter to turbocharger clamp at this stage. Attach the catalytic converter to the turbocharger. | Item 2 : Catalytic converter support brackets retaining bolts | | -
NOTE:Do not fully tighten the catalytic converter support brackets retaining bolts at this stage. Install the catalytic converter support brackets retaining bolts. | Item 3 : Catalytic converter to muffler and tailpipe assembly retaining nuts | | -
NOTE:Do not fully tighten the catalytic converter to muffler and tailpipe assembly retaining nuts at this stage. Install the catalytic converter to muffler and tailpipe assembly retaining nuts. | Item 4 : Exhaust hanger insulator | | -
CAUTION:Take care when installing the exhaust hanger insulator to prevent damage. Check the exhaust hanger insulator for damage. Install a new exhaust hanger insulator if required. | Item 6 : Catalytic converter to catalytic converter support brackets retaining bolts CAUTION:Make sure that the catalytic converter support brackets retaining bolts are tightened before tightening the catalytic converter to catalytic converter support brackets retaining bolts. Item 7 : Catalytic converter to muffler and tailpipe assembly retaining nuts | | -
CAUTION:Make sure that the catalytic converter to catalytic converter support brackets retaining bolts are tightened before tightening the catalytic converter to muffler and tailpipe assembly retaining nuts. Tighten the catalytic converter to muffler and tailpipe assembly retaining nuts. | | | -
CAUTION:Over bending of the exhaust flexible pipe may cause damage resulting in failure. Remove the exhaust flexible pipe support wrap or splint. | Item 10 : Catalytic converter to turbocharger clamp | | -
NOTE:Make sure that the catalytic converter to turbocharger clamp is installed in its original position. Lower the vehicle. | | 
