ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

ABOUT US
Compressor Manifold and Tube Assembly > < Air Conditioning (A-C) Compressor - 1.4L Duratorq-TDCi (DV) Diesel-1.6L Duratorq-TDCi (DV) Diesel

Fusion 2002.75 (06.2002-)

Air Conditioning - Air Conditioning (A/C) Compressor—1.25L Duratec-16V (Sigma)/1.3L Duratec-8V (Rocam)/1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma) Fusion 2002.75 (06/2002-)
Removal and Installation

Removal

All vehicles
  1. Drain the A/C system.
    For additional information, refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging (412-00 Climate Control System - General Information, General Procedures).
  1. Remove the accessory drive belt. For additional information, refer to: (303-05 Accessory Drive)
    Accessory Drive Belt - 1.25L Duratec-16V (Sigma)/1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma), Vehicles With: Air Conditioning (Removal and Installation),
    Accessory Drive Belt - 1.25L Duratec-16V (Sigma)/1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma), Vehicles Without: Air Conditioning (Removal and Installation),
    Accessory Drive Belt - 1.4L Duratorq-TDCi (DV) Diesel (Removal and Installation),
    Accessory Drive Belt - 1.6L Duratorq-TDCi (DV) Diesel (Removal and Installation).

  1. Disconnect the A/C clutch connector (1.3l engine shown).

  1. CAUTION:
    CAUTION:Close off the refrigerant lines and the A/C compressor to prevent contamination.
    NOTE:
    NOTE:On vehicles with a 2.0L engine, this step should only be carried out once the A/C compressor has been detached.
    Disconnect the refrigerant lines from the A/C compressor (1.3l engine shown).
    • Discard the O-ring seals.
Vehicles with 2.0L engine
  1. Disconnect the high-pressure cutoff switch electrical connector.
    • Unclip the high-pressure cutoff switch wiring harness and position it to one side.

  1. Detach the A/C compressor from the engine, lower it and secure it to one side.
Vehicles with 1.25l,1.4l or 1.6l engine
  1. CAUTION:
    CAUTION:Support the A/C compressor before removing the retaining bolts and secure it to one side to prevent load being placed on the refrigerant lines.
    Remove the A/C compressor.
Vehicles with 1.3l engine
  1. CAUTION:
    CAUTION:Support the A/C compressor before removing the retaining bolts and secure it to one side to prevent load being placed on the refrigerant lines.
    Remove the A/C compressor.

Installation

  1. NOTE:
    NOTE:Install new refrigerant line O-ring seals.
    NOTE:
    NOTE:Lubricate the refrigerant line O-ring seals with clean refrigerant oil before installation.
    To install, reverse the removal procedure.

Compressor Manifold and Tube Assembly > < Air Conditioning (A-C) Compressor - 1.4L Duratorq-TDCi (DV) Diesel-1.6L Duratorq-TDCi (DV) Diesel