ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Air Conditioning (A-C) Compressor - 1.4L Duratorq-TDCi (DV) Diesel-1.6L Duratorq-TDCi (DV) Diesel > < Condenser Core - 1.6L Duratorq-TDCi (DV) Diesel
Air Conditioning - Suction Accumulator—1.6L Duratorq-TDCi (DV) Diesel Fusion 2002.75 (06/2002-)
Removal and Installation

Special Tool(s)

Disconnect Tool, Spring Lock Coupling 3/4" (white)

412-069 (34-002)

Removal

  1. Remove the right-hand headlamp assembly.
    For additional information, refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).
  1. Carry out the air conditioning (A/C) system recovery procedure.
    For additional information, refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging (412-00 Climate Control System - General Information, General Procedures).

  1. Disconnect the low pressure switch connector.

  1. Remove the retaining clip of the A/C line quick-fit connector.

  1. CAUTION:
    CAUTION:Close off the refrigerant lines and the dehydrator to prevent contamination.
    Using the special tool, disconnect the upper refrigerant line from the dehydrator.
    • Discard the O-rings.

  1. CAUTION:
    CAUTION:Close off the refrigerant lines and the dehydrator to prevent contamination.
    Disconnect the lower refrigerant line from the dehydrator.
    • Discard the O-rings.

  1. Remove the dehydrator.

Installation

  1. NOTE:
    NOTE:Install new refrigerant line O-rings.
    NOTE:
    NOTE:Coat the refrigerant line O-rings with clean refrigerant oil before installation.
    To assemble, reverse the disassembly procedure.

Air Conditioning (A-C) Compressor - 1.4L Duratorq-TDCi (DV) Diesel-1.6L Duratorq-TDCi (DV) Diesel > < Condenser Core - 1.6L Duratorq-TDCi (DV) Diesel