Fusion AWD L4-2.3L (2008)
3. Using the special tool, lock the flywheel to the engine.
4. NOTE: Loosen each bolt, one turn at a time in a star pattern, until spring tension is released.
Using a suitable clutch disc aligner, remove the bolts, the clutch pressure plate and the clutch disc.
5. NOTE: Do not use cleaners with a petroleum base and do not immerse the clutch pressure plate in solvent.
Using a suitable commercial alcohol-based solvent, clean the clutch pressure plate.
6. Inspect the clutch pressure plate surface for burn marks, scores, flatness, ridges or cracks.
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Maximum clearance for flatness check is 0.3 mm (0.012 in).
7. CAUTION: If the clutch disc is saturated with oil, inspect the rear engine crankshaft seal or transmission input shaft seal for leakage. If
leakage is found, install a new seal prior to clutch disc installation.
NOTE: Use an emery cloth to remove minor imperfections in the clutch disc lining surface.
Inspect the clutch disc for the following:
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Oil or grease saturation
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Worn or loose facings
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Warpage or loose rivets at the hub
