Fusion AWD L4-2.3L (2008)
1. Install the new collapsible spacer.
2. Using the special tool, install the output shaft seal.
3. Using the special tool, install the output shaft seal deflector.
4. NOTE: Install the output pinion flange to engage the spline as previously marked.
Install the output pinion flange.
5. CAUTION: Refer to the rotational torque previously recorded with the Nm (lb-in) torque wrench. Tighten the pinion nut in small
increments until it is within 0.3 Nm (3 lb-in) of the reference measurement. If you exceed 0.3 Nm (3 lb-in), then the collapsible spacer will
be damaged and a new collapsible spacer will be required.
Using the special tool to hold the output pinion flange, install and tighten the new pinion flange nut.
6. Position the driveshaft using the index-mark and install the 4 driveshaft-to-PTU output flange bolts.
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Tighten to 70 Nm (52 lb-ft).
7. Install the exhaust flexible pipe. For additional information, refer to Exhaust System.
