Fusion AWD V6-3.0L (2009)
NOTE: The Fuel Draining Hose must be inserted into the fuel tank filler pipe until the fitting on the end of the hose enters into the fuel tank,
opening the safety valve.
Insert the Fuel Draining Hose into the fuel tank filler pipe.
5. NOTE: This step will remove approximately one-eighth tank of fuel from a completely full fuel tank and the majority of any residual fuel from the
fuel tank filler pipe. Also the fuel in the fuel tank will be below the Fuel Pump (FP) module mounting flange for FP module removal without fuel
spillage.
Attach the Fuel Storage Tanker to the Fuel Draining Hose and remove approximately one-eighth tank of fuel (from a completely full tank),
lowering the fuel level below the FP module mounting flange.
6. Remove the rear seat lower cushion.
Front Wheel Drive (FWD) vehicles
7. Remove the 4 screws and the FP module access cover.
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To install, tighten to 2 Nm (18 lb-in).
All-Wheel Drive (AWD) vehicles
8. Remove the 3 screws and the FP module access cover.
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To install, tighten to 2 Nm (18 lb-in).
All vehicles
9. Disconnect the FP module electrical connector.
10. Disconnect the fuel tube-to-FP module quick connect coupling.
11. NOTE: Place absorbent pads on the floor pan in the immediate area in case of fuel spills. Carefully remove the FP module from the vehicle to
avoid fuel spillage inside the vehicle.
NOTE: Make sure to install a new FP module O-ring seal and lock ring.
Install the Fuel Tank Sender Unit Wrench. Remove and discard the FP module lock ring.
All-Wheel Drive (AWD) vehicles
12. Carefully lift the FP module out of the fuel tank enough to access and release the internal fuel tube-to-FP module quick connect coupling.
All vehicles
13. NOTICE: The Fuel Pump (FP) module must be handled carefully to avoid damage to the float arm.
NOTE: The FP module will have residual fuel remaining internally, drain into a suitable container.
Completely remove the FP module from the fuel tank.
