ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

ABOUT US
Rocker Panel Section > < Rocker Panel

Ikon 1999 (01.2000-)

Side Panel Sheet Metal Repairs - A-Pillar Outer Panel Section and Reinforcement Ikon 1999 (01/2000-)
Removal and Installation

Materials
Name
Specification
A - Pillar Outer Panel
 
A - Pillar Bottom Reinforcement Panel
 
A - Pillar Top Reinforcement Panel
 
A - Pillar Inner Panel
 
Fender Apron Panel Reinforcement
 
Cowl Top Panel
 
Fender Support Panel
 

Removal

  1. General Information
    • Fender, door, hood, windscreen and crash pad must be removed before start of repair.

  1. Cowl Top Panel
    • Cut.

  1. A - Pillar Outer Panel
    • Cut.
  1. Fender Apron Panel Reinforcement
    • Remove.

  1. A - Pillar Top and Bottom Reinforcement Panel
    • Cut.
  1. A - Pillar Inner Panel
    • Remove.

Installation
  1. A - Pillar Inner Panel
    • Spot weld.

  1. A - Pillar Inner Panel
    • Produce a interrupted MIG weld seam.

  1. A - Pillar Top and Bottom Reinforcement Panel
    1. Produce a intermittent MIG weld seam.
    1. Spot weld.

  1. A - Pillar Outer Panel
    1. Apply a support at cut edge and produce a continuous MIG weld seam.
    1. Produce a continuous MIG weld seam.
    1. Spot weld.

  1. Fender Apron Panel Reinforcement
    • Spot weld.

  1. Cowl Top Panel
    1. Produce a continuous MIG weld seam.
    1. Braze.

Rocker Panel Section > < Rocker Panel