ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Hydraulic Control Unit (HCU) - Vehicles Built From: 12-1997 > < Hydraulic Control Unit (HCU) - Vehicles Built Up To: 12-1997, Vehicles Without: Traction Control
Anti-Lock Control - Hydraulic Control Unit (HCU)—Vehicles Built Up To: 12/1997, Vehicles With: Traction Control Mondeo 1997 (08/1996-09/2000)
Removal and Installation

Removal

All Vehicles
  1. Remove the brake booster. For additional information, refer to Section  206-07 Power Brake Actuation.
Right-hand drive vehicles

  1. NOTE:
    NOTE:Vehicles with air conditioning.
    Move the air conditioning hose support bracket to one side.
All Vehicles

  1. Disconnect the hydraulic control unit electrical connectors.

  1. CAUTION:
    CAUTION:Make a note of the position of the brake tubes to aid installation.
    Detach the hydraulic control unit brake tubes.
    1. Detach the brake tube union.
    1. Detach the brake tubes from the pressure conscious reducing valves.
    1. Detach the brake tubes from the hydraulic control unit.

  1. Detach the hydraulic control unit from the bracket.
    1. Loosen the left-hand side nuts.
    1. Loosen the right-hand side nut.
    1. Lift out the hydraulic control unit.

  1. Remove the pressure conscious reducing valves.

Installation

All Vehicles

  1. CAUTION:
    CAUTION:Make sure the brake tube from the hydraulic control unit to the master cylinder is not touching the engine mounting bracket. If damage is observed a new brake tube must be fitted.
    To install, the ring and stud cap.

  1. Install the left-hand bracket studs into the insulators.

  1. Install the pressure conscious reducing valves.

  1. Install hydraulic control unit.

  1. Install the hydraulic control unit brake tubes.

  1. Connect the hydraulic control unit electrical connectors.
Right-hand drive vehicles

  1. NOTE:
    NOTE:Vehicles with air conditioning.
    Install the air conditioning hose support bracket.
All Vehicles
  1. Install the brake booster. For additional information, refer to Section  206-07 Power Brake Actuation.

Hydraulic Control Unit (HCU) - Vehicles Built From: 12-1997 > < Hydraulic Control Unit (HCU) - Vehicles Built Up To: 12-1997, Vehicles Without: Traction Control