ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Body Tolerance Check > < Underbody Tolerance Check
Body Repairs - Vehicle Specific Information and Tolerance Checks - Frame Tolerance Check Mondeo 2001 (10/2000-02/2007)
General Procedures

  1. Body dimensions - front end - all models
    • All dimensions have a tolerance of ± 3 mm. All dimensions are measured from the centre of the hole or the edge of the panel with a symmetrically adjusted beam trammel.
    • 1 - 2 = 1434 mm; 3 - 4 = 786 mm; 5 - 6 = 702 mm; 5 - 7 = 452 mm; 7 - 8 = 1184 mm; 5 - 8 = 1380 mm.

  1. Body dimensions - 4-/5-door version - side view
    • All dimensions have a tolerance of ± 3 mm. All dimensions are measured from the centre of the hole or the edge of the panel with a symmetrically adjusted beam trammel.
    • 9 - 14 = 914 mm; 10 - 13 = 962 mm; 11 - 16 = 980 mm; 12 - 15 = 903 mm.

  1. Body dimensions - estate version - side view
    • All dimensions have a tolerance of ± 3 mm. All dimensions are measured from the centre of the hole or the edge of the panel with a symmetrically adjusted beam trammel.
    • 17 - 18 = 914 mm; 19 - 20 = 815 mm; 21 - 22 = 965 mm; 22 - 23 = 1029 mm.

  1. Body dimensions - 4-door version - rear view
    • All dimensions have a tolerance of ± 3 mm. All dimensions are measured from the centre of the hole or the edge of the panel with a symmetrically adjusted beam trammel.
    • 24 - 26 = 1302 mm; 25 - 27 = 804 mm; 28 - 29 = 1262 mm; 30 - 31 = 1210 mm; 30 - 32 = 1026 mm.

  1. Body dimensions - 5-door version - rear view
    • All dimensions have a tolerance of ± 3 mm. All dimensions are measured from the centre of the hole or the edge of the panel with a symmetrically adjusted beam trammel.
    • 33 - 36 = 1405 mm; 34 - 35 = 1234 mm; 37 - 38 = 1258 mm.

  1. Body dimensions - estate version - rear view
    • All dimensions have a tolerance of ± 3 mm. All dimensions are measured from the centre of the hole or the edge of the panel with a symmetrically adjusted beam trammel.
    • 39 - 40 = 920 mm; 41 - 42 = 1275 mm; 43 - 44 = 1486 mm; 45 - 46 = 1375 mm; 47 - 48 = 1178 mm.

  1. Body dimensions - 5-door version - passenger compartment
    • All dimensions have a tolerance of ± 3 mm. All dimensions are measured from the centre of the hole or the edge of the panel with a symmetrically adjusted beam trammel.
    • 49 - 50 = 1443 mm; 51 - 52 = 1426 mm; 53 - 54 = 1405 mm; 55 - 56 = 1132 mm.

  1. Body dimensions - estate version - passenger compartment
    1. All dimensions have a tolerance of ± 3 mm. All dimensions are measured from the centre of the hole or the edge of the panel with a symmetrically adjusted beam trammel.
    • 57 - 58 = 1443 mm; 59 - 60 = 1426 mm; 61 - 62 = 1405 mm.

Body Tolerance Check > < Underbody Tolerance Check