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Rear Side Member Section - Wagon >
< Rear Crossmember Section - Wagon
Mondeo 2001 (10.2000-02.2007)
Body and Paint
5 Body and Paint / 501 Body and Paint
501-30 Rear End Sheet Metal Repairs
Removal and Installation
Rear Crossmember - Wagon
Rear End Sheet Metal Repairs - Rear Crossmember—Wagon
Mondeo 2001 (10/2000-02/2007)
Removal and Installation
Materials
Name
Specification
Rear crossmember
Crossmember reinforcement, left side
Crossmember reinforcement, right side
Removal
General notes
The rear panel is already removed before starting the repair.
Crossmember
Preliminary cut (for access).
Crossmember
Mill out the spot welds from below.
Side member
Mill out the spot welds.
Crossmember reinforcement
Grind out the weld seams.
Mill out the spot welds.
Crossmember
Mill out the spot welds.
Crossmember reinforcement
Mill out the spot welds.
Installation
Crossmember and crossmember reinforcement
Drill holes for puddle welding.
Resistance spot weld.
Crossmember
Resistance spot weld.
Puddle weld.
Crossmember reinforcement
Puddle weld.
Intermittent MIG weld seam.
Resistance spot weld.
Crossmember reinforcement
Puddle weld.
Resistance spot weld.
Side member
Puddle weld.
Body and Paint
5 Body and Paint / 501 Body and Paint
501-30 Rear End Sheet Metal Repairs
Removal and Installation
Rear Crossmember - Wagon
Rear Side Member Section - Wagon >
< Rear Crossmember Section - Wagon