Ford Workshop Service and Repair Manuals

Remover/Installer, Cooling Hose Clamp

303-397 (24-003)

1. Disconnect the battery ground cable. For additional information, refer to Section  414-01 Battery, Mounting and Cables.

2. Remove the engine cover.

3. Remove the air cleaner inlet hose.

4. Raise the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.

5. Remove the oil dipstick tube lower bolt.

6. Remove the intake manifold lower bolt.

7. Detach the starter motor connector.

8. Lower the vehicle.

9. Remove the power steering pump. For additional information, refer to Section  211-02 Power Steering.

10. Remove the coolant pump pulley.

11. Detach the intake manifold wiring harness connector.
    • Unclip the wiring harness.

12. Remove the oil dipstick and tube.

13. Detach the throttle valve housing from the intake manifold.

14. Detach the manifold absolute pressure (MAP) sensor connector.

15. Detach the canister purge solenoid valve from the intake manifold.

16. Detach the brake servo vacuum line from the intake manifold.

17. Detach the swirl plate servo motor connector.

18. Detach the swirl plate position sensor connector.
    • Unclip the wiring harness.

19. Detach the connector from the A/C compressor clutch.

20. Detach the thermostat connector.

21. Detach the knock sensor (KS) connector for cylinders 1 and 2.

22. Disconnect the exhaust gas recirculation (EGR) pipe from the EGR valve.
    • Discard the gasket.

23. Disconnect the EGR pipe from the intake manifold.
    • Discard the gasket.

24. Remove the intake manifold bolts.

25. Disconnect the PCV hose from the intake manifold.

26. Remove the intake manifold.

1. 

   NOTE:Clean the intake manifold gasket and check it for damage. If necessary install a new intake manifold gasket.
   

   NOTE:Clean the throttle valve housing gasket and check it for damage. If necessary install a new intake manifold gasket.
   Install the components in the reverse order.

2. Initialize the window winder motors. For additional information, refer to Section  501-11 Glass, Frames and Mechanisms.