ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Engine Front Cover > < Valve Cover - Vehicles With: Common Rail Fuel Injection
Engine - 2.0L Duratorq-Di/TDDi (Puma) Diesel/2.0L Duratorq-TDCi (Puma) Diesel/2.2L Duratorq-TDCi (Puma) Diesel - Crankshaft Front Seal Mondeo 2001 (10/2000-02/2007)
In-vehicle Repair

Special Tool(s)

Holding Wrench, Crankshaft

303-1310

Adapter for 205-072

205-072-01

Remover/Installer, Front Oil Seal

303-679

Removal

  1. Remove the accessory drive belt.
    For additional information, refer to: Accessory Drive Belt - 2.0L Duratorq-Di/TDDi (Puma) Diesel/2.0L Duratorq-TDCi (Puma) Diesel/2.2L Duratorq-TDCi (Puma) Diesel (303-05 Accessory Drive, Removal and Installation).

  1. Using the special tools, remove the crankshaft pulley.

  1. Using the special tool, remove the crankshaft front oil seal.
    • Discard the oil seal.

Installation

  1. NOTE:
    NOTE:Install a new crankshaft front oil seal.
    NOTE:
    NOTE:A new crankshaft front oil seal is supplied with an alignment sleeve that will be pushed out during installation.
    Using the special tool, install the crankshaft front oil seal.

  1. CAUTION:
    CAUTION:Crankshaft pulley retaining bolts must only be used three times.
    NOTE:
    NOTE:Stamp the crankshaft pulley retaining bolt heads with a center punch to indicate usage.
    Using the special tools, install the crankshaft pulley.
    • Tighten the bolts in two stages.
    • Stage 1: 45 Nm.
    • Stage 2: 120 degrees.
  1. Install the accessory drive belt.
    For additional information, refer to: Accessory Drive Belt - 2.0L Duratorq-Di/TDDi (Puma) Diesel/2.0L Duratorq-TDCi (Puma) Diesel/2.2L Duratorq-TDCi (Puma) Diesel (303-05 Accessory Drive, Removal and Installation).

Engine Front Cover > < Valve Cover - Vehicles With: Common Rail Fuel Injection