ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

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Oil Pump > < Cylinder Head

Mondeo 2001 (10.2000-02.2007)

Engine - 2.0L Duratorq-Di/TDDi (Puma) Diesel/2.0L Duratorq-TDCi (Puma) Diesel/2.2L Duratorq-TDCi (Puma) Diesel - Oil Pan Mondeo 2001 (10/2000-02/2007)
In-vehicle Repair

General Equipment
Spatula
Materials
Name
Specification
Silicon sealer
WSE-M4G323-A4 
Engine oil
WSS-M2C913-A1 

Removal

  1. Raise and support the vehicle.
    For additional information, refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

  1. Remove the charge air cooler outlet pipe.
  1. Drain the engine.

  1. NOTE:
    NOTE:Inspect the oil pan drain plug seal for damage. Install a new drain plug and seal if required.
    Install the drain plug.

  1. Remove the oil pan retaining bolts.
  1. CAUTION:
    CAUTION:Do not distort the oil pan.
    Using a suitable spatula, remove the oil pan.
    • Slide the spatula around the profile of the oil pan.

Installation
  1. CAUTION:
    CAUTION:Install the oil pan within five minutes of applying the sealer.
    Apply a 3 mm diameter bead of sealer to the mating face of the oil pan.

  1. NOTE:
    NOTE:Do not fully tighten the oil pan retaining bolts at this stage.
    Install the oil pan.

  1. Tighten the oil pan retaining bolts.
    • Tighten the bolts in the sequence shown in two stages.
    • Stage 1: Tighten bolts 1 through 16 to 7 Nm.
    • Stage 2: Tighten bolts 1 through 16 to 14 Nm.

  1. Install the charge air cooler outlet pipe.
  1. Lower the vehicle.
  1. Fill the engine with oil.

Oil Pump > < Cylinder Head