ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Disassembly and Assembly > < Heater Core and Evaporator Core Housing
Heating and Ventilation - Heater Core Mondeo 2001 (10/2000-02/2007)
Removal and Installation

Special Tool(s)

Remover/Installer, Coolant Hose Clamp

303-397 (24-003)

Removal

All vehicles
  1. Drain the cooling system.For additional information, refer to Section  303-03 Engine Cooling.
  1. Raise the vehicle.For additional information, refer to Section  100-02 Jacking and Lifting.
Vehicles with diesel engine

  1. Detach engine undershield.
All vehicles

  1. Using the special tool, detach the coolant hoses from the heater core.
    • Disconnect the water drain hose from the water drain connection.
  1. Lower the vehicle.

  1. Remove the right and left-hand centre console side trim panel (left-hand side shown).
    1. Remove the bolt.
    1. Release the clips and remove the centre console side trim panel.

  1. Disconnect the rear footwell air guide from the heater core housing (shown with heater core / evaporator housing removed for clarity).

  1. Remove the rear footwell air guide.
    1. Remove the air guide screw.
    1. Push the air guide upwards.
    1. Release the retainers.

  1. Remove the heater core housing (shown with heater core and evaporator housing removed for clarity).
    1. Remove the clips.
    1. Release the retainers.

  1. Remove the rubber seal.

  1. Remove the heater core screw.

  1. Remove the heater core.

Installation

  1. Install the components in the reverse order.

Disassembly and Assembly > < Heater Core and Evaporator Core Housing