ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

ABOUT US
Diagnosis and Testing|Removal and Installation > < Navigation System

Mondeo 2001 (10.2000-02.2007)

Navigation System - Vehicles With: Travel Pilot EX - Navigation System Mondeo 2001 (10/2000-02/2007)
Diagnosis and Testing

Refer to Wiring Diagrams Section 419-07, for schematic and connector information.

General Equipment
General Equipment Worldwide Diagnostic System (WDS)

Inspection and Verification

NOTE:
NOTE:If a new navigation system display module is installed, allow the data from the navigation CD ROM to download (approximately 10 minutes) to the navigation display module before a destination must be inputted into the module and the vehicle must be driven until the navigation system is fully calibrated. Route guidance will commence at approximately 30% of the calibration process and at 100% of calibration the route guidance will be accurate.
  1. Verify the customer concern.
  1. Visually inspect for obvious signs of mechanical or electrical damage.

Visual Inspection Chart

Mechanical Electrical
  • Navigation system display module
  • Navigation system antenna
  • Navigation CD ROM
  • Fuse(s)
  • Wiring harness
  • Electrical connector(s)
  • Navigation system display module
  1. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.
  1. If the cause is not visually evident, refer to the Self-Diagnostic Mode.

Self-Diagnostic Mode

Switch the navigation system display module ON.

The navigation system constantly monitors it's inputs and outputs. If a concern is detected, it will be stored in the navigation system memory.

NOTE:
NOTE:It is necessary to carry out part of the system diagnosis outside of the workshop. Make sure there are no large buildings/obstructions or metal objects in the immediate vicinity.
NOTE:
NOTE:Make sure the navigation CD ROM is installed in the navigation system display module before entering the Self-Diagnostic Mode.

  1. PRESS the NAV button

  1. PRESS the S5 button to enter the GPS INFO menu.
NOTE:
NOTE:The minimum numbers of satellites received by the navigation system display module is four. If the satellites received is below the minimum requirement, the navigation system will not operate correctly. Move the vehicle to a position where the required amount of satellites are received.
  1. Check the amount a satellites received by the navigation system display module.

  1. PRESS ESC to return to the previous menu.

  1. With the navigation system display module in the navigation main menu. PRESS the S6 (EXTRA) button.
NOTE:
NOTE:ROTATE the right-hand rotary knob, to highlight the mode required and PRESS the right-hand rotary knob (ENTER) to select the mode.

  1. SELECT SENSOR TEST and PRESS the right-hand rotary knob. CHECK that all of the sensors shown on the screen are operating correctly.
NOTE:
NOTE:When checking the speed sensor it is necessary to drive the vehicle ten meters forwards above 4 km/h (2.5 mph) to make the value change.
NOTE:
NOTE:When checking the direction sensor. Select the reverse gear a drive the vehicle ten meters rearwards above 4 km/h (2,5 mph) to make the value change.
NOTE:
NOTE:When checking the navigation system display module internal gyroscope. Move the vehicle from side to side to make the value change. If the value does not change when the vehicle is being moved, INSTALL a new navigation system display module.
REFER to: Navigation System Display Module (419-07B Navigation System - Vehicles With: Travel Pilot EX, Removal and Installation).
NOTE:
NOTE:When checking the GPS antenna self-test function, disconnect the GPS antenna from the navigation system display module and TEST the system for normal operation. If the navigation system display module is operating correctly, the display will show a GPS error. If no message is displayed with the GPS antenna disconnected, INSTALL a new navigation system display module.
REFER to: Navigation System Display Module (419-07B Navigation System - Vehicles With: Travel Pilot EX, Removal and Installation).
NOTE:
NOTE:Connect the GPS antenna to the navigation system display module and REFER to the following list to diagnose the GPS antenna.
NOTE:
NOTE:The following list will not apply if the fault is induced by disconnecting the GPS antenna.
  • If the GPS antenna sensor test displays OPEN the GPS antenna is open circuit. REFER to the DTC Chart and DTC B1893 ACTION. Follow the instructions to diagnose the GPS antenna.
  • If the GPS antenna sensor test displays SHORT the GPS antenna is out of specification. REFER to WDS, check the DTCs. If DTC B2204 is retrieved, REFER to the DTC Chart to diagnose the GPS antenna.
  • If the GPS antenna sensor test displays OK the GPS antenna is OK.

  1. PRESS ESC to return to the previous menu.
  1. If the cause is not evident after the Self-Diagnostic Mode, connect WDS to the data link connector (DLC).
  1. NOTE:
    NOTE:Do not select the NAV from the WDS menu as this is for vehicles with digital versatile disc (DVD) navigation system with touchscreen.
    Select the ACU from the WDS menu.
  1. Retrieve the DTCs and refer to the DTC Index Chart.

Installation Of A New Navigation System Display Module

NOTE:
NOTE:If a new navigation system display module is installed, the NEW INSTALLATION menu must be followed.

Switch the navigation system display module ON.

NOTE:
NOTE:It is necessary to carry out part of the system diagnosis outside of the workshop. Make sure there are no large buildings/obstructions or metal objects in the immediate vicinity.
NOTE:
NOTE:Make sure the navigation CD ROM is installed in the navigation system display module before entering the NEW INSTALLATION menu.

  1. With the navigation system display module in the navigation main menu. PRESS the S6 (EXTRA) button.

  1. SELECT NEW INSTALLATION and PRESS the right-hand rotary knob (ENTER), to continue to the next screen.
  1. Follow the instructions on the display, until calibration is confirmed in the display.

Diagnostic Trouble Code (DTC) Index Chart

Diagnostic Trouble Code (DTC) Index Chart - Navigation System

DTC Description/Condition Possible Source Action
B1035 CD ROM read test CD ROM INSPECT the CD ROM for damage. INSTALL a new CD ROM. TEST the system for normal operation.
B1097 Tweeter speaker failure Tweeter speaker(s) REFER to: Audio System - Vehicles Built From: 06/2003 (415-00 Information and Entertainment System - General Information, Diagnosis and Testing).
B1317 Battery voltage high Battery voltage above 16 volts REFER to: Charging System (414-00 Charging System - General Information, Diagnosis and Testing).
B1318 Battery voltage low Battery voltage below 10 volts GO to Pinpoint Test A.
B1342 Navigation system display module failure Navigation system display module INSTALL a new navigation system display module.
REFER to: Navigation System Display Module (419-07B Navigation System - Vehicles With: Travel Pilot EX, Removal and Installation).
TEST the system for normal operation.
B1893 GPS antenna connection open circuit Antenna fault open CHECK the navigation system antenna connections and antenna base ground connection. TEST the system for normal operation. IF the concern persists, INSTALL a new navigation system antenna cable.
B2204 GPS antenna connection short circuit Antenna fault short Disconnect the navigation system antenna. TEST the system for normal operation. If the DTC is still present with the navigation system antenna disconnected, INSTALL a new navigation system display module.
REFER to: Navigation System Display Module (419-07B Navigation System - Vehicles With: Travel Pilot EX, Removal and Installation).
IF the DTC B1893 is shown, REFER to DTC B1893 in this section.
B2206 Gyroscope error Invalid values from gyroscope for 30 seconds INSTALL a new navigation system display module.
REFER to: Navigation System Display Module (419-07B Navigation System - Vehicles With: Travel Pilot EX, Removal and Installation).
TEST the system for normal operation.
B2406 Internal audio CD player failure Navigation system display module INSTALL a new navigation system display module.
REFER to: Navigation System Display Module (419-07B Navigation System - Vehicles With: Travel Pilot EX, Removal and Installation).
TEST the system for normal operation.
B2408 Speaker circuit(s) short Speaker(s) REFER to: Audio System - Vehicles Built From: 06/2003 (415-00 Information and Entertainment System - General Information, Diagnosis and Testing).
B2410 FM receiving signal error Antenna cable REFER to: Audio System - Vehicles Built From: 06/2003 (415-00 Information and Entertainment System - General Information, Diagnosis and Testing).
B2477 Faulty module configuration Navigation system display module and central junction box (CJB) REFER to WDS.
U1900 CAN BUS failure Navigation system display module and central junction box (CJB) REFER to: Communications Network (418-00 Module Communications Network, Diagnosis and Testing).
  1. If the cause is not evident, verify the symptom and refer to the Symptom Chart.

Symptom Chart

Symptom Chart

Symptom Possible Sources Action
Navigation system does not operate but radio does
*
Incorrectly installed navigation CD ROM.
*
Install the navigation CD ROM correctly.
Navigation system will not switch on
*
Circuit(s).
*
Navigation system display module.
*
GO to Pinpoint Test A.
The compact disc (CD) changer is inoperative/does not operate correctly
*
Circuit(s).
*
CD changer.
*
Navigation system display module.
*
REFER to: Audio System - Vehicles Built From: 06/2003 (415-00 Information and Entertainment System - General Information, Diagnosis and Testing).
Navigation system not operating correctly
*
Wheel speed sensor.
*
REFER to: Anti-Lock Control (206-09A Anti-Lock Control, Diagnosis and Testing).
*
Antenna signal.
*
REFER to the Self-Diagnostic Mode.
*
Reversing lamp(s).
*
REFER to: Reversing Lamps (417-01 Exterior Lighting, Diagnosis and Testing).
*
Gyroscope.
*
With the navigation system display module in Self-Diagnostic Mode, check the Gyro value changes when the vehicle is moved side to side. If the value changes with the movement of the vehicle, the internal gyroscope is operating correctly. If the value does not change, INSTALL a new navigation system display module.
REFER to: Navigation System Display Module (419-07B Navigation System - Vehicles With: Travel Pilot EX, Removal and Installation).
TEST the system for normal operation.
Cellular phone mute function is not operating correctly
*
Circuit(s).
*
Cellular phone.
*
Navigation system display module.
*
REFER to: Cellular Phone - Vehicles Built From: 06/2003, Vehicles Without: Voice Control (419-08 Cellular Phone, Diagnosis and Testing).

Pinpoint Tests

NOTE:
NOTE:Use a digital multimeter for all electrical measurements.

PINPOINT TEST A : NAVIGATION SYSTEM WILL NOT SWITCH ON
TEST CONDITIONS DETAILS/RESULTS/ACTIONS
A1: CHECK FOR VOLTAGE TO NAVIGATION SYSTEM DISPLAY MODULE
1
Disconnect Navigation System Display Module C518.
2
Ignition switch in position I.

3
Measure the voltage between the navigation system display module C518 pin 15, circuit 29-MD15 (OG/BK), harness side and ground; and between the navigation system display module C518 pin 16, circuit 75-MD15 (YE/GN), harness side and ground.

Is the voltage greater than 10 volts?
Yes
GO to A2.
No
REPAIR circuit 29-MD15 (OG/BK) or circuit 75-MD15 (YE/GN). TEST the system for normal operation.
A2: CHECK THE NAVIGATION SYSTEM DISPLAY MODULE GROUND CIRCUITS FOR OPEN
1
Ignition switch in position 0.

2
Measure the resistance between the navigation system display module C518 pin 11, circuit 91-MD5 (BK/BU), harness side and ground; and between the navigation system display module C518 pin 12, circuit 91-MD15 (BK/GN), harness side and ground.

Are the resistances less than 1 ohm?
Yes
GO to A3.
No
REPAIR circuit 91-MD5 (BK/BU) or circuit 91-MD15 (BK/GN). TEST the system for normal operation.
A3: CHECK CIRCUIT 9-MD27 (BN/WH) TO GROUND
1
Connect Navigation System Display Module C518.
2
Disconnect Navigation System Display Module C519.

3
Measure the resistance between the navigation system display module C519 pin 6, circuit 9-MD27 (BN/WH), harness side and ground.

Is the resistance less than 1 ohm?
Yes
INSTALL a new navigation system display module.
REFER to: Navigation System Display Module (419-07B Navigation System - Vehicles With: Travel Pilot EX, Removal and Installation).
TEST the system for normal operation.
No
REPAIR the circuit. TEST the system for normal operation

Diagnosis and Testing|Removal and Installation > < Navigation System