ford Workshop Repair Guides

Ford Mondeo Workshop Service and Auto Repair Manuals for Maintenance

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Inner Quarter Panel and Wheelhouse - Wagon > < Inner Quarter Panel and Wheelhouse - 4-Door

Mondeo 2001 Inner Quarter Panel and Wheelhouse Replacement

Rear End Sheet Metal Repairs - Inner Quarter Panel and Wheelhouse—5-Door Mondeo 2001 (10/2000-02/2007)
Removal and Installation

General Equipment
Measurement or alignment jig
Materials
Name
Specification
Inner quarter panel
 

Removal

  1. General note.
    • The tailgate, quarter panel, back panel, lamp support bracket and water drain channel are already removed before the repair is started.

  1. Wheelhouse reinforcement
    • Rough cut.

  1. Inner quarter panel
    1. Grind out the weld seams.

  1. Inner quarter panel
    • Mill out the spot welds.

  1. Inner quarter panel
    1. Grind out the weld seams.
    1. Mill out the spot welds.

  1. Inner quarter panel
    1. Mill out the spot welds.

Installation
  1. Inner quarter panel
    • Drill holes for puddle welding.

  1. Inner quarter panel
    1. Resistance spot weld.
    1. Puddle weld.
    1. Intermittent MIG weld seam.

  1. Inner quarter panel
    1. Intermittent MIG weld seam.
    1. Puddle weld.

  1. Inner quarter panel
    1. Puddle weld.
    1. Resistance spot welding.

Inner Quarter Panel and Wheelhouse - Wagon > < Inner Quarter Panel and Wheelhouse - 4-Door