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Rear Floor Panel Section RH > < Rear Floor Panel

Mondeo 2001 Rear Floor Panel Replacement for Wagon

Rear End Sheet Metal Repairs - Rear Floor Panel—Wagon Mondeo 2001 (10/2000-02/2007)
Removal and Installation

General Equipment
Measurement or alignment jig
Materials
Name
Specification
Rear floor panel
 
Inner quarter panel reinforcement
 
Spare wheel retainer
 
Spare wheel well reinforcement
 

Removal

  1. General notes
    • The back panel and crossmember with reinforcements are already removed before the start of repairs.
    • Necessary removal work: Luggage compartment trim, C-pillar trim, seat backs, seat cushions and rear lamps.

  1. Rear floor panel
    1. Preliminary separating cut.
    1. Mill out the spot welds.
    1. Grind out the weld seams.

  1. Rear floor panel
    1. Exact separating cut.
    1. Mill out the spot welds.

Installation
  1. Rear floor panel
    • Exact separating cut along the ventilation grille.

  1. Rear floor panel
    1. Continuous MIG weld seam.
    1. Intermittent MIG weld seam.
    1. Puddle weld.
    1. Resistance spot weld.

  1. Spare wheel well
    • Puddle weld.

  1. Spare wheel well
    1. Puddle weld.
    1. Drill holes for puddle welding.

  1. Spare wheel well and inner quarter panel reinforcement
    1. Intermittent MIG weld seam.
    1. Puddle weld.
    1. Resistance spot weld.

Rear Floor Panel Section RH > < Rear Floor Panel