Assembly Special Tool(s) | 205-072 Universal Flange Holding Wrench | | 205-072-01 Adapter for 205-072 | | 205-072-02 Adapter for 205-072 | | 303-376B Alignment Plate, Camshaft | | 303-509 Remover, Vibration Damper Hub | | 303-699 Wrench, Oil Filter | | 303-748 Locking Tool, Crankshaft | Materials Name Specification Hypoid Gear Oil SQM-2C9002-AA Silicone Sealant WSE-M4G323-A4 | -
NOTE:New crankshaft rear seal carriers are supplied with an alignment sleeve which must be removed after installation. Torque: 10 Nm | | -
Torque: Stage 1: 10 Nm Stage 2: 23 Nm | | -
CAUTION:Make sure that a new friction washer is installed. | | -
CAUTION:Only rotate the crankshaft clockwise. Turn the crankshaft until no. 1 piston is at about 45° before TDC. | | -
CAUTION:Make sure that new bolts are installed. Torque: Stage 1: 5 Nm Stage 2: 15 Nm Stage 3: 45 Nm Stage 4: 90° Stage 5: 90° | | -
CAUTION:Make sure that the camshafts and camshaft bearing caps are installed in their original locations. Coat the camshaft bearing caps with oil. -
Install the camshafts approximately at valve overlap position cylinder No. 4. Torque: Stage 1: 7 Nm Stage 2: 16 Nm | | -
NOTE:The camshaft sprocket bolt must not be tightened at this stage. NOTE:Make sure that the camshaft sprocket can rotate on the camshaft. | | -
CAUTION:Counterhold the camshaft at the hexagon with a wrench to prevent the camshaft from rotating. Torque: 72 Nm | | -
Apply sealant to the engine front cover (bead diameter: 3 mm). | | -
Torque: 1-8 10 Nm 9 48 Nm 10-19 10 Nm 20-22 48 Nm | | -
CAUTION:Make sure that a new friction washer is installed. | | -
CAUTION:Only rotate the crankshaft clockwise. Turn the crankshaft until it stops against the special tool. | | -
Tighten M6 x 18 mm bolt hand-tight only. | | -
CAUTION:Make sure that a new bolt is installed. Torque: Stage 1: 100 Nm Stage 2: 90° | | -
Apply sealant (bead diameter 3mm). | | |