Mustang V8-302 5.0L COBRA (1995)
Output Shaft: Service and Repair
DISASSEMBLE
3rd/4th Synchronizer Removal
1. Remove third-fourth synchronizer, third speed blocking ring, and third gear as an assembly, using universal press plate tool No. D79L-4621-A and
suitable press.
2. Remove needle bearing assembly and spacer from output shaft.
3. Remove fifth gear snap ring, then fifth gear, using press plate.
4. Remove output shaft rear bearing and first gear.
5. Remove needle bearing assembly and sleeve.
NOTE: Sleeve is snugly fit onto output shaft.
6. Remove roll pin using a pencil magnet.
7. Remove first gear blocker ring assembly from output shaft, then second gear snap ring and thrust washer.
8. Remove second gear, second gear needle bearings, and spacer from output shaft.
9. Disengage spiral snap ring from slot in output shaft using a small screwdriver, then remove thrust washer.
10. Remove second gear blocker ring assembly, then first-second synchronizer from output shaft.
Anti-rattle Detent Spring And Ball Removal
11. Carefully remove anti-rattle (detent) spring and ball from hub, spring and ball are under pressure.
