Mustang V8-4.6L (2009)
Brake Caliper: Removal and Replacement
Brake Caliper
Brake Caliper - 4.0L SOHC and 4.6L (3V)
Removal
WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that
has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of
serious personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice.
For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result
in serious personal injury.
NOTICE: Do not spill brake fluid on painted or plastic surfaces or damage to the surface may occur. If brake fluid is spilled onto a painted or
plastic surface, immediately wash the surface with water.
1. Remove the wheel and tire.
2. Remove the brake caliper flow bolt and discard the 2 copper washers.
3. NOTICE: Do not use the caliper sight hole to retract pistons as this may damage the pistons and boots.
Remove and discard the 2 brake caliper guide pin bolts and remove the brake caliper.
4. Inspect the brake caliper.
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If leaks or damaged boots are found, install a new brake caliper.
Installation
1. Position the brake caliper and install 2 new guide pin bolts.
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Tighten to 34 Nm (25 lb-ft).
2. Using 2 new copper washers, position the brake flexible hose on the brake caliper and install the brake caliper flow bolt.
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Tighten to 40 Nm (30 lb-ft).
3. Bleed the brake caliper.
4. Install the wheel and tire.
Disc Brake System - Exploded View
Disc Brake System - Exploded View
4.0L SOHC and 4.6L (3V)
NOTE: LH shown, RH similar.
