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303-01B Engine - 1.4L Zetec-SE (Sigma)-1.6L|Description and Operation > < 303-01A Engine - 1.7L|Engine

Puma 1998 (06.1997-12.2001)

Engine - 1.4L Zetec-SE (Sigma)/1.6L - Specifications Puma 1998 (06/1997-12/2001)

Engine Data

Description 1.4l Zetec SE 1.6l Zetec SE
Engine management EEC V EEC V
Emission standard 96 EEC 96 EEC
Fuel 95 RON 95 RON
Engine code up to 2000,5 MY (emission level Stage II/Europe, excluding Germany as well as D3 and D4/Germany) FHD
Engine code from '99,5 MY Europe, excluding Germany (Stage II) FHF
Engine code from 2001,25 MY (emission level Stage IV) L1W
Injection sequence 1-3-4-2 1-3-4-2
Bore diameter mm 76.0 79.0
Stroke mm 76.0 81.4
Cubic capacity (effective) cm 3 1388 1595
Compression ratio 10.3:1 11:1
Engine power output (EEC) kW 66 76
Engine power output (EEC) PS 90 103
Engine power output (EEC) at rpm 5600 6000
Torque (EEC) Nm 123 145
Torque (EEC) at rpm 4500 4000
Maximum engine speed - continuous rpm 6350 6450
Maximum engine speed - intermittent (without load) rpm 6575 6800

Engine Oil

Viscosity/ambient temperature Type Specification
Recommended engine oil
Ford Formula E Economy Motor Oil SAE 5W-30 / below -20°C to over +40°C ACEA A1/B1 and WSS-M2C912-A1 or WSS-M2C913-A
Alternative engine oils
Ford Super Multigrade Engine Oil SAE 10W-30 / -20°C to over +40°C ACEA A1/B1 or A2/B2 and/or API/SH/CD EC
Ford XR+ High Performance High Lubricity Engine Oil SAE 10W-40 / -20°C to over +40°C ACEA A3/B3 and/or API/SH/CD EC
Ford Formula S Synthetic Engine Oil SAE 5W-40 / below -20°C to over +40°C ACEA A3/B3 and/or API/SH/CD EC

Oil Pressure

Description 1.4l/1.6l Zetec SE
Oil pressure (minimum, oil temperature 80°C) at 800 rpm bar 1.0
Oil pressure (minimum, oil temperature 80°C) at 2000 rpm bar 2.5
Pressure relief valve opening pressure bar 5

If other engine oil brands are used, it must be ensured that they conform to the relevant API SH/EC or higher viscosity class.

Capacities - 1.4l

Description Litres
Engine oil, for initial fill incl. filter 4.25
Engine oil, for oil change incl. filter (EFL500) 3.75
Engine oil, for oil change incl. filter (EFL10) 3.80
Engine oil, for oil change excl. filter 3.50

Capacities - 1.6l

Description Litres
Engine oil, for initial fill incl. filter (EFL600) 4.50
Engine oil, for initial fill incl. filter (EFL10) 4.30
Engine oil, for oil change incl. filter (EFL600) 4.25
Engine oil, for oil change incl. filter (EFL10) 4.10
Engine oil, for oil change excl. filter 3.75

Lubricants, Sealers and Adhesives

Item Specification
Sealer, oil pan contact surface to oil seal carrier, oil pan to cylinder block, oil pan to oil pump WSE-M4G323-A4
Oil pressure switch sealer (Loctite 243) WSK-M2G349-A7
Sealer, camshaft bearing cap to cylinder head WSK-M2G348-A2
Spark plug thread lubricant ('Never Seez') ESE-M1244-A
Lubricant for Special Tool 21-215 WSD-M1C227-A
Coolant (Motorcraft Super Plus 4 AntiFreeze) ESDM-97B49-A
Power steering fluid ESPM-2C-166-A
Transmission fluid - manual transmission WSD-M2C200-C

Camshaft

Description 1.4l Zetec SE 1.6l Zetec SE
Drive Timing belt Timing belt
Inlet opens before TDC Degrees 2 6
Inlet closes after BDC Degrees 46 46
Exhaust opens before BDC Degrees 34 38
Exhaust closes after TDC Degrees 10 6

Valves

Description 1.4l Zetec SE 1.6l Zetec SE
Valve control Bucket tappets Bucket tappets
Valve clearance (engine cold), inlet mm 0.17 - 0.23 0.17 - 0.23
Valve clearance (engine cold), exhaust mm 0.27 - 0.33 0.31 - 0.37
Free valve spring length mm 53.2 53.2
Valve springs - inner mm 16.85 - 17.15 16.85 - 17.15
Valve spring wire - mm 2.77 - 2.83 2.77 - 2.83
Number of turns (active) 7.2 7.2
Valve length, inlet mm 97.35 96.95
Valve length, exhaust mm 99.40 99.40
Valve head diameter, inlet mm 27.95 - 28.25 29.95 - 30.25
Valve head diameter, exhaust mm 23.95 - 24.25 23.95 - 24.25

Cylinder Block Dimensions

Description 1.4l Zetec SE 1.6l Zetec SE
Cylinder bore dia., class 1 mm 76.000 - 76.010 79.000 - 79.010
Cylinder bore dia., class 2 mm 76.010 - 76.020 79.010 - 79.020
Cylinder bore dia., class 3 mm 76.020 - 76.030 79.020 - 79.030
Crankshaft end float mm 0.220 - 0.430 0.220 - 0.430

Cylinder Head

Description 1.4l/1.6l Zetec SE
Maximum distortion (mating face) mm 0.05

Piston Dimensions

Description 1.4l Zetec SE 1.6l Zetec SE
Piston dia., class 1 mm 75.975 - 75.985 78.955 - 78.965
Piston dia., class 2 mm 75.985 - 75.995 78.965 - 78.975
Piston dia., class 3 mm 75.995 - 76.005 78.975 - 78.985
Piston ring gap, upper mm 0.2 - 0.3 0.18 - 0.28
Piston ring gap, middle mm 0.3 - 0.5 0.7 - 0.9
Piston ring gap, lower mm 0.15 - 0.65 0.15 - 0.65
Piston ring end float, upper mm 0.04 - 0.08 0.04 - 0.08
Piston ring end float, middle mm 0.03 - 0.06 0.025 - 0.07

The piston ring gaps must be distributed evenly around the circumference of the piston. This also applies to the elements of the oil scraper ring. Offset the ring gaps by 120° to one another.

Tightening Torques

Description Nm lb-ft lb-in
Exhaust pipe to flexible exhaust pipe 47 35 –
Exhaust manifold to catalytic converter 47 35 –
Selector rod stabilizer 55 41 –
Lower suspension arm to wheel knuckle 52 38 –
Halfshaft centre bearing to bracket 24 18 –
Solenoid switch cable to starter 11 8 –
Radiator crossmember 25 18 –
Exhaust manifold heat shield 7 – 62
Ground lead to transmission 44 32 –
Catalytic converter bracket 47 35 –
Throttle body bracket 25 18 –
Battery box 35 26 –
Front engine mounting bracket 55 41 –
Rear engine mounting bracket nuts 69 51 –
Rear engine mounting bracket 50 37 –
Engine roll restrictor to engine 50 37 –
Engine roll restrictor to front crossmember 69 51 –
Rear engine mounting reinforcement 11 8 –
Drive belt idler pulley 24 18 –
Power steering pump to cylinder block 23 17 –
Generator to cylinder block 49 36 –
Drive belt cover 6 – 53
Coolant pump to cylinder block 9 – 80
Coolant pump pulley 24 18 –
Oil pump to cylinder block 9 – 80
Oil pan to cylinder block 20 15 –
Oil dipstick tube bracket to cylinder head 9 – 80
Oil drain plug 37 27 –
Oil pan to transmission 44 32 –
Transmission oil drain plug 35 26 –
Power steering high-pressure pipe bracket 23 17 –
Vibration damper to lower suspension arm 80 59 –
Cylinder head to cylinder block stage 1 15 11 –
Cylinder head to cylinder block stage 2 30 22 –
Cylinder head to cylinder block stage 3 90 degrees 90 degrees 90 degrees
Cylinder head cover, stage 1 3 – 27
Cylinder head cover, stage 2 10 – 89
Cylinder head cover plate 6 – 53
Intake manifold 18 13 –
Fuel rail 23 17 –
Exhaust manifold to cylinder head 54 40 –
Exhaust manifold studs to cylinder head 10 – 89
Camshaft position sensor (CMP sensor) 10 – 89
Spark plugs 15 11 –
Engine lifting eyes 20 15 –
Coolant outlet housing 20 15 –
Ignition coil to coolant outlet 6 – 53
Camshaft bearing caps, stage 1 7 – 62
Camshaft bearing caps, stage 2 16 12 –
Upper timing belt cover to cylinder block 9 – 80
Lower timing belt cover to crankcase 9 – 80
Timing belt tensioning pulley 23 17 –
Timing belt tensioning pulley with eccentric 23 17 –
Timing belt tensioning pulley with slot 20 15 –
Camshaft timing pulleys 60 44 –
Crankshaft position (CKP) sensor mounting to cylinder block 9 – 80
Crankshaft position (CKP) sensor to mounting 9 – 80
Rear crankshaft oil seal carrier 9 – 80
Bore blanking plug for TDC peg 20 15 –
Pulley / vibration damper to crankshaft, stage 1 40 30 –
Pulley / vibration damper to crankshaft, stage 2 90 degrees 90 degrees 90 degrees
Flywheel to crankshaft 85 63 –
Clutch to flywheel 30 22 –

303-01B Engine - 1.4L Zetec-SE (Sigma)-1.6L|Description and Operation > < 303-01A Engine - 1.7L|Engine