ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Trailing Arm > < Lower Arm - 4x2
Front Suspension - Lower Arm—4x4 Ranger 2006.5 (05/2006-)
Removal and Installation

Special Tool(s)

Ball Joint Puller Set

49 T028 3A0

Lower Arm Bushing Puller & Installer Set

49 U034 2A0

  1. Remove the ABS sensor wiring harness brackets installed to the upper arm and steering knuckle, then move aside the ABS sensor.

2. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
1
-
Cotter pin
2
-
Nut
4
-
Shock absorber lower bolt and nut
5
-
6
-
Anchor swivel
7
-
Bolt and washer
8
-
Torsion bar spring component
11
-
Torque plate
12
-
Lower arm spindle (rear), washer and nut
13
-
Lower arm spindle (front), washer and nut
14
-
Stabilizer bolt, bushing, retainer, spacer and nut
See Installation Detail
15
-
Front lower arm
16
-
Bound stopper
17
-
Front lower arm ball joint
19
-
Dust boot
20
-

3. To install, reverse the removal procedure.

  1. Inspect the vehicle height and adjust it as necessary.
    For additional information, refer to: Ride Height Adjustment (204-00 Suspension System - General Information, General Procedures).
  1. Inspect the front wheel alignment as necessary.
    For additional information, refer to: Front Toe Adjustment (204-00 Suspension System - General Information, General Procedures).

Removal Details

Item 3 : Front lower arm ball joint

  1. Separate the ball joint from the knuckle arm using the SST.

Item 9 : Anchor arm

  1. Mark the anchor arm and body for reference during installation.

Item 10 : Torsion bar spring

  1. Mark the torsion bar spring and anchor arm, and torsion bar spring and torque plate for reference during installation.

Item 20 : Front lower arm bushing

  1. Remove the front lower arm bushing using the SST.

Installation Details

Item 20 : Front lower arm bushing

  1. Apply soapy water to the new bushing.

  1. Install the bushing using the SST.

Item 10 : Torsion bar spring

  1. Before installation, check the identification mark on the end of the torsion bar spring.

  1. Align the marks made during removal, and connect the torsion bar spring to the torque plate.

Item 9 : Anchor arm

  1. Align the marks made during removal, and install the anchor arm onto the torsion bar spring.

Item 5 : Anchor bolt

  1. NOTE:
    NOTE:If the anchor bolt was not marked during removal, install it as follows:
    • Lower the front suspension until the upper arm contacts the rebound stopper.
    Install the anchor bolt, and tighten it until the marks made during removal are aligned.

  1. Install the anchor arm so that the angle A is 55°30'—64°30'.

Trailing Arm > < Lower Arm - 4x2