Removal and Installation Special Tool(s) | Disc Brake Expand Tool 49 0221 600C | CAUTION:Performing the following procedures without first removing the ABS wheel-speed sensor may possibly cause an open circuit in the harness if it is pulled by mistake. Before performing the following procedures, remove the ABS wheel-speed sensor (axle side) and fix it to an appropriate place where the sensor will not be pulled by mistake while the vehicle is being serviced. 1. Remove the components in the order indicated in the following illustration(s) and table(s). 5 - Outer shim (cover shim) 6 - Outer shim (rubber coated shim) 7 - Inner shim (cover shim) 8 - Inner shim (rubber coated shim) 2. To install, reverse the removal procedure. | -
Bleed the brake system. For additional information, refer to: Brake System Bleeding (206-00 Brake System - General Information, General Procedures). | | -
After installation, depress the pedal a few times, rotate the wheel by hand, and verify that the brake does not drag | Removal Details Item 9 : Guide plate | -
Pull up and at a slant on the supporting part of the guide plate in the direction indicated by the arrow (1) and (2) as shown in the figure, to remove the guide plate from the mounting support. | | -
CAUTION:If the guide plate is removed by pulling in the direction indicated by the arrow as shown in the figure, the stopper may be deformed and not able to be reused. Do not remove in this manner. | Item 12 : Disc plate | -
Mark the wheel hub bolt and disc plate before removal for reference during installation. | Installation Details Item 12 : Disc plate | -
Remove any rust or grime on the contact face of the disc plate and wheel hub. | | -
Install the disc plate and align the marks made before removal. | Item 4 : Disc pad | -
Assemble the rubber coated shim to the back plate of the disc pad. | | -
Apply brake grease to the rubber coated shim as shown in the figure. | | -
Assemble the cover-shim to the grease-applied rubber coated shim. | | -
Push the piston fully inward using the SST. | |