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303-14 Electronic Engine Controls > < Intake Air Distribution and Filtering

Removal and Installation of Intake Air System Components

Intake Air Distribution and Filtering - Intake Air System Components Ranger 2006.5 (05/2006-)
Removal and Installation

General Equipment
Ford approved diagnostic tool
WARNING:
WARNING:A hot engine and intake-air system can cause severe burns. Turn off the engine and wait until they are cool before removing the intake-air system.
WARNING:
WARNING:Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel.
WARNING:
WARNING:Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and damage, Fuel can also irritate skin and eyes.
  1. Remove the engine cover.
  1. Disconnect the negative battery cable.
    For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

3. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
1
-
MAF sensor/IAT sensor No.2
2
-
Air intake hose
3
-
Air cleaner cover
4
-
Air cleaner element
5
-
Air cleaner case
6
-
Fresh-air duct
See Removal Detail
7
-
VBC solenoid valve
8
-
Vacuum check valve
9
-
Turbocharger air outlet hose
10
-
Turbocharger air outlet pipe
11
-
Charge air cooler inlet hose
12
-
Charge air cooler outlet hose
13
-
Charge air cooler
14
-
Charge air cooler air outlet pipe
15
-
Charge air cooler air outlet hose
16
-
Vacuum pipe
17
-
Intake shutter valve
18
-
EGR control solenoid valve bracket
19
-
Boost sensor/IAT sensor No.1
20
-
Intake manifold
See Removal Detail

4. To install, reverse the removal procedure.

NOTE:
NOTE:If the MAF sensor is replaced, always perform each adjustment procedure using the following steps.
  1. Using the diagnostic tool, perform the mass air flow (MAF) sensor data reset procedure.
  1. Using the diagnostic tool, perform the KOEO self-test procedure.
  1. Turn the engine switch to the off position.
  1. Wait for 5 s.
  1. Start the engine.
  1. Using the diagnostic tool, perform the KOER self-test procedure.
  1. Turn the engine switch to the off position.

Removal Details

Item 6 : Fresh-air duct

  1. Remove the front mud guard.
    For additional information, refer to: Fender (501-02 Front End Body Panels, Removal and Installation).

Item 20 : Intake manifold

  1. Set the fuel filter component slightly out of the way.
  1. Remove the EGR valve and EGR pipe.
  1. Remove the injection pipe.
    For additional information, refer to: Fuel Pump (303-04B Fuel Charging and Controls - 2.5L Duratorq-TDCi (WL) Diesel/3.0L Duratorq-TDCi (WL) Diesel, Removal and Installation).
  1. Remove the common rail.
    For additional information, refer to: Fuel Pump (303-04B Fuel Charging and Controls - 2.5L Duratorq-TDCi (WL) Diesel/3.0L Duratorq-TDCi (WL) Diesel, Removal and Installation).

303-14 Electronic Engine Controls > < Intake Air Distribution and Filtering