ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

308-07A Four-Wheel Drive Systems > < Transmission - Vehicles With: 5-Speed Manual Transmission (S15M)
Manual Transmission/Transaxle - Transmission—Vehicles With: 5-Speed Manual Transmission (S15MX) Ranger 2006.5 (05/2006-)
Installation

1. Install the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
1
-
Transmission mount lower
2
-
Transmission rubber
3
-
Transmission mount upper
4
-
Front pipe bracket
5
-
Transmission mount component
7
-
8
-
Vehicle speed sensor connector
9
-
Transfer neutral switch connector
10
-
4x4 indicator switch connector
11
-
Back-up light switch connector
12
-
Neutral switch connector
13
-
Transfer under cover
14
-
Clutch release cylinder
See Installation Detail
15
-
Change seat
16
-
Transfer shift lever
17
-
Shift lever
118
-
Change bush
19
-
Wave washer
20
-
Gasket
21
-
Dust boot
22
-
Boot
23
-
Change boot upper plate
24
-
Dust boot
25
-
Boot panel
26
-
Shift lever knob
  1. Install the propeller shafts.
    For additional information, refer to: Driveshaft - 4x4 (205-01 Driveshaft, Removal and Installation).
  1. Install the front pipe and oxidation catalytic converter.
    For additional information, refer to: Catalytic Converter (309-00 Exhaust System, Removal and Installation).
  1. Connect the negative battery cable.
    For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

Installation Details

Item 6 : Transmission

WARNING:
WARNING:Install the transmission carefully, holding it steady. If the transmission falls it could be damaged or cause injury.
CAUTION:
CAUTION:When installing the transmission, do not move it more than necessary so as to prevent part interference with the body.
NOTE:
NOTE:Two transmission jacks are necessary for the transmission installation.
  1. Install the transmission
  1. Install the transmission installation bolts.
  1. Install the first transmission jack.
  1. CAUTION:
    CAUTION:Do not allow the transmission jack to interfere with the transmission mount bracket bolts, otherwise the bolts could be damaged.
    When installing the transmission, secure the transmission using the transmission jack attachment to prevent it from tilting to the left or right.

  1. Support the transmission securely using the other transmission jack.

Item 7 : Crossmember

WARNING:
WARNING:Install the transmission carefully, holding it steady. If the transmission falls it could be damaged or cause injury.
CAUTION:
CAUTION:When installing the transmission, do not move it more than necessary so as to prevent part interference with the body.
NOTE:
NOTE:Two transmission jacks are necessary for the transmission installation.
  1. Install the crossmember.

  1. Support the transfer side securely using one transmission jack.

  1. Install the front differential mount rubber.

Item 14 : Clutch release cylinder

  1. Clutch release cylinder.
    For additional information, refer to: Clutch Slave Cylinder (308-02 Clutch Controls, Removal and Installation).

308-07A Four-Wheel Drive Systems > < Transmission - Vehicles With: 5-Speed Manual Transmission (S15M)