Ranger 2WD V6-182 3.0L (1995)
Brake Pedal Assy: Service and Repair
With Manual Transmission
Item
Part Number
Description
1.
Brake Booster
2.
353574-S36M
Washer
3.
2461
Brake and Clutch Pedal Bushing
4.
97414-S
Retaining Ring
5.
2455
Brake Pedal
6.
519
Clutch Pedal
REMOVAL
1. Disconnect the wires to the stoplight switch located below instrument panel.
2. Remove the hairpin clip, slide the stoplight switch, the push rod, the nylon washer and brake master cylinder push rod bushing away from the
brake pedal.
3. Remove the brake master cylinder push rod spacer (2B129) and then the stoplight switch by sliding stoplight switch up or down.
NOTE: Since the switch side plate nearest the brake pedal is slotted it is not necessary to remove the vacuum booster input rod and one brake
master cylinder push rod bushing from the brake pedal.
4. Remove the stoplight switch from the brake pedal.
5. Disconnect the clutch master cylinder push rod from the clutch pedal (7519).
6. Disconnect the Clutch Pedal Position Switch (CPP Switch) (11A152) from the push rod.
7. Remove the retainer from the brake pedal shaft.
8. Remove the clutch pedal and brake pedal shaft from the bracket.
9. Remove the brake pedal.
10. Remove the spring washer and inner brake master cylinder push rod bushings from the brake pedal.
11. Remove the outer brake master cylinder push rod bushings from the bracket.
12. If required, remove the brake pedal pad from the brake pedal.
INSTALLATION
1. If removed, install the brake pedal pad on the brake pedal.
2. Inspect the brake master cylinder push rod bushings for signs of wear or damage; replace if required. Re-lubricate the brake master cylinder push
rod bushings with a light coating of SAE 30 engine oil or equivalent.
3. Insert the two outer brake master cylinder push rod bushings in the bracket.
4. Place the brake pedal, inner brake master cylinder push rod bushings and spring washer in position inside the bracket.
5. Insert the clutch pedal and brake pedal shaft through the bracket and brake pedal.
6. Install the retainer on the end of the clutch pedal shaft.
7. Connect the clutch pedal position switch on the push rod.
8. Connect the clutch master cylinder push rod to the clutch pedal.
9. Install the stoplight switch on the brake pedal.
10. Connect the brake booster push rod and stoplight switch to the pin on the brake pedal.
11. Install the brake master cylinder push rod spacer and spring retainer attaching the stoplight switch and push rod to the brake pedal.
12. Connect the wires to the stoplight switch.
13. Adjust the clip on the clutch pedal position switch as necessary.
14. Check unit for correct operation.