Ranger 2WD V6-182 3.0L (1995)
Secondary Piston Assembly
4. Remove the secondary piston assembly by directing compressed air into the outlet port at the blind end of the bore while plugging the other port.
Inspect for seal damage or twisting. Discard assembly.
NOTE: Do not attempt to hone a master cylinder bore if damage is found. If bore is found to be in good condition, check for availability of
service repair kits. If none are available, brake master cylinder must be replaced.
5. Inspect the master cylinder bore for signs of etching, pitting, scoring or other damage.
ASSEMBLY
1. Clean the master cylinder body with clean isopropyl alcohol to remove any contamination.
2. Dip the repair kit piston assemblies in clean brake fluid C6AZ-19542-AA or -BA (ESA-M6C25-A) or equivalent to lubricate seals.
3. Carefully insert the complete secondary piston assembly in the master cylinder bore.
4. Assemble the washer, rear seal and guide over the primary piston. Be careful not to scratch or damage the exposed section of the primary piston.
Install into cylinder bore.
5. Depress the primary piston and install the snap ring in the cylinder bore groove.
6. Install the cap and diaphragm on the brake master cylinder reservoir.
