Removal and Installation Special Tool(s) | 303-1270 Timing Pin, Crankshaft | | 303-1277 Timing Pin, Camshaft | General Equipment Removal | -
Refer to: Timing Cover (303-01F Engine - 2.2L Duratorq-TDCi (Puma) Diesel, Removal and Installation). | | -
Refer to: Starter Motor (303-06E Starting System - 2.2L Duratorq-TDCi (DW) Diesel, Removal and Installation). | | -
CAUTION:Make sure that the crankshaft is not rotated while the special tool is installed. | | -
CAUTION:Take extra care when handling the crankshaft position (CKP) sensor ring. | Installation | -
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NOTE:Make sure that a new component is installed. | | -
CAUTION:The crankshaft or camshafts must not be rotated while the timing belt is removed. CAUTION:Make sure that the timing belt is not folded to produce a loop with a diameter less than 35 mm. | | -
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NOTE:Make sure that a new component is installed. -
NOTE:Make sure that a new component is installed. -
NOTE:Only tighten the bolt finger tight at this stage. -
CAUTION:Take extra care when handling the crankshaft position (CKP) sensor ring. | | -
Allen key, 6mm Torque: 25 Nm | | -
NOTE:Only tighten the bolt finger tight at this stage. | | -
CAUTION:Only rotate the crankshaft clockwise. Rotate the crankshaft 4 revolutions. | | -
CAUTION:Make sure that the crankshaft is not rotated while the special tool is installed. | | -
NOTE:The special tool can only be installed if the valve timing is correct. | | -
NOTE:Make sure a new component is installed. Torque: Stage 1: 70 Nm Stage 2: 82° | | -
Refer to: Starter Motor (303-06E Starting System - 2.2L Duratorq-TDCi (DW) Diesel, Removal and Installation). | | -
Refer to: Timing Cover (303-01F Engine - 2.2L Duratorq-TDCi (Puma) Diesel, Removal and Installation). | | -
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NOTE:Only tighten the bolts finger tight at this stage. | | |