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303-01B Engine - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel|Specifications > < 303-01A Engine - 1.8L Duratec-DOHC (Zetec)|Specifications

Transit.Tourneo Connect 2002.5 (06.2002-)

Engine - 1.8L Duratorq-TDCi (Lynx) Diesel/1.8L Duratorq-TDDi (Lynx) Diesel - Specifications Transit/Tourneo Connect 2002.5 (06/2002-)

Engine Data — 75/76 PS

Description
Code BHPA P7PA/R2PA
Emission level Stage III Stage IV
Firing order 1-3-4-2 1-3-4-2
Bore diameter 82.5 mm 82.5 mm
Stroke 82 mm 82 mm
Displacement 1753 cc 1753 cc
Compression ratio 19.4 : 1 19.4 : 1
Power output at 4000 rpm 55 kW (75 PS) 56 kW (76 PS)
Torque at 1800 rpm 175 Nm 175 Nm
Idle speed 825 rpm 825 rpm
Maximum oil consumption 0.1L/1000km 0.1L/1000km

Engine Data — 90/91 PS
Code HCPA P9PA/R3PA
Emission level Stage III Stage IV
Firing order 1-3-4-2 1-3-4-2
Bore diameter 82.5 mm 82.5 mm
Stroke 82 mm 82 mm
Displacement 1753 cc 1753 cc
Compression ratio 19.4 : 1 19.4 : 1
Power output at 4000 rpm 66 kW (90 PS) 67 kW (91 PS)
Torque at 2000 rpm 200 Nm 200 Nm
Idle speed 900 rpm 900 rpm
Maximum oil consumption 0.1L/1000km 0.1L/1000km

Engine Data — 110 PS

Description
Engine code RWPA
Emission level Stage IV
Firing order 1-3-4-2
Bore diameter 82.5 mm
Stroke 82 mm
Displacement 1753 cc
Compression ratio 17 : 1
Maximum power output at 3700 rpm 81 kW (110 PS)
Torque at 1250 rpm 196 Nm
Maximum torque at 1900 rpm 280 Nm
Idle speed 850 rpm
Maximum oil consumption 0.1L/1000 km

Engine Oil Capacity

Description Liters
Initial fill including oil filter 6.1
Service fill including oil filter 5.6
Service fill without oil filter 5.0

Cylinder Block Dimensions

Description mm
Cylinder bore diameter — Class 1 82.500 - 82.515
Cylinder bore diameter — Class 2 82.515 - 82.530
Main bearing parent bore diameter 57.683 - 57.696

Piston Dimensions

Description mm
Piston diameter — Class 1 82.410 - 82.425
Piston diameter — Class 2 82.425 - 82.440
Piston ring end gaps
— upper compression ring 0.310 - 0.500
— lower compression ring 0.310 - 0.500
— oil control ring 0.250 - 0.580

Piston ring gap position: The piston ring gaps must be distributed evenly around the circumference of the piston. This also applies to the oil control ring elements. Align the piston ring gaps at 120 degrees to each other.

Crankshaft Dimensions

Description mm
Main bearing journal end float 0.110 - 0.370
Main bearing journal diameter 53.970 - 53.990
Connecting rod bearing journal diameter 48.970 - 48.990

Connecting Rod Dimensions

Description mm
Large end bore diameter 52.000 - 52.020
Small end bore diameter 26.012 - 26.020
Connecting rod bearing radial clearance 0.016 - 0.074

Piston Pin Dimensions

Description mm
Piston pin diameter 27.996 - 28.000

Camshaft Dimensions

Description mm
Camshaft end float 0.100 - 0.240
Camshaft bearing journal diameter 27.960 - 27.980

Cylinder Head Dimensions

Description mm
Valve guide inner diameter 8.000 - 8.025
Intake valve clearance 0.300 - 0.400
Exhaust valve clearance 0.450 - 0.550
Camshaft bearing parent bore diameter 30.500 - 30.525
Maximum distortion — measured longitudinally and diagonally 0.600
Thickness of cylinder head gasket with piston protrusion of 0.550 mm - 0.600 mm 1.270 (two tooth marks)
Thickness of cylinder head gasket with piston protrusion of 0.601 mm - 0.650 mm 1.320 (three tooth marks)
Thickness of cylinder head gasket with piston protrusion of 0.651 mm - 0.700 mm 1.370 (four tooth marks)
Thickness of cylinder head gasket with piston protrusion of 0.701 mm - 0.750 mm 1.420 (five tooth marks)
Thickness of cylinder head gasket with piston protrusion of 0.751 mm - 0.800 mm 1.470 (six tooth marks)
Thickness of cylinder head gasket with piston protrusion of 0.801 mm - 0.850 mm 1.520 (seven tooth marks)

Oil Pressure Specifications

Description bar
Minimum oil pressure at idle speed 0.75
Minimum oil pressure at 2000 rpm 1.50

Torque Specifications

Description Nm lb-ft lb-in
Lower arm ball joint retaining nuts 83 61 -
Tie-rod end retaining nuts 26 19 -
Stabilizer bar retaining nuts 47 35 -
Halfshaft center bearing cap retaining nut 27 20 -
Halfshaft center bearing bracket to cylinder block 48 35 -
Engine front mount retaining nuts 80 59 -
Engine front mount to body retaining bolts 90 66 -
Engine rear mount center retaining bolt 148 109 -
Engine rear mount to body retaining nuts 48 35 -
Wiring loom retaining bracket to transaxle 12 9 -
Engine support insulator retaining bracket to subframe 48 35 -
Engine support insulator center retaining bolt 120 89 -
Engine support insulator retaining bracket to transaxle 84 62 -
Radiator support bracket retaining bolts 10 - 89
Water pump retaining bolts (M8) 23 17 -
Water pump retaining bolts (M6) 10 - 89
Vacuum line bracket to thermostat housing 9 - 80
Air conditioning (A/C) compressor to retaining bracket 25 18 -
Charge air cooler retaining bolts 5 - 44
Turbocharger retaining bracket to cylinder block 24 18 -
Power steering pipe retaining bracket to body 10 - 89
Power steering pump to retaining bracket 24 18 -
Accessory drive belt tensioner retaining bolt 23 17 -
Accessory drive belt tensioner to power steering pump bracket 24 18 -
Engine mount bracket to cylinder block 47 35 -
Engine lifting eye to cylinder head 23 17 -
Exhaust manifold to catalytic converter 40 30 -
Catalytic converter to exhaust flexible pipe 40 30 -
Catalytic converter support bracket retaining bolts 24 18 -
Vacuum line to brake booster vacuum pump 18 13 -
Brake booster vacuum pump to cylinder head 22 16 -
Transaxle retaining bolts 40 30 -
Starter motor retaining bolts 20 15 -
Starter motor retaining bracket 20 15 -
Power steering high pressure pipe to lifting eye 10 - 89
Fuel filter to bracket 23 17 -
Oil pressure switch to cylinder head 20 15 -
Oil drain plug 25 18 -
Oil intake pipe bracket to cylinder block 10 - 89
Oil pan retaining bolts 10 - 89
Oil level indicator tube retaining bolts 10 - 89
Crankshaft main bearing caps a - -
Connecting rod bearing cap retaining bolts a - -
Timing chain housing to cylinder block (M6) 10 - 89
Timing chain housing to cylinder block (M8) 23 17 -
Crankshaft rear oil seal carrier retaining bolts 20 15 -
Clutch disc pressure plate retaining bolts 29 21 -
Crankshaft position (CKP) sensor retaining bracket 10 - 89
Generator bracket to cylinder block 42 31 -
Generator to generator bracket (M8) 24 18 -
Generator to generator bracket (M10) 50 37 -
Tensioning pulley bracket to generator bracket 24 18 -
Generator tensioning pulley bolt 24 18 -
Vacuum line bracket to cylinder head 22 16 -
Oil baffle retaining nuts 20 15 -
Camshaft bearing cap retaining nuts 20 15 -
Valve cover retaining bolts 5 - 44
Fuel injection pump to rear timing chain housing 20 15 -
Fuel injection pump retaining bracket 23 17 -
Fuel filter bracket to cylinder head 23 17 -
High pressure fuel-supply lines to fuel injectors 28 21 -
High pressure fuel-supply lines to fuel injection pump 28 21 -
Fuel injection pump pulley retaining bolts 42 31 -
Camshaft pulley retaining bolt 50 37 -
Timing belt tensioner to cylinder head 50 37 -
Blanking plug 24 18 -
Crankshaft pulley retaining bolt a - -
Turbocharger oil supply and return pipe retaining bolts 10 - 89
Catalytic converter retaining bracket 24 18 -
Timing belt cover retaining bolts 7 - 70
Coolant pipe bracket 25 18 -
Oil pump to cylinder block 23 17 -
Intake manifold to cylinder head 23 17 -
Exhaust manifold to cylinder head 24 18 -
Coolant expansion tank retaining bolt 10 - 89
Fender splash shield retaining bolts 11 8 -
Exhaust gas recirculation (EGR) pipe to intake manifold 20 15 -
Air cleaner bracket 23 17 -
Cylinder head bolts a - -
Fuel injector clamp bolt a - -
Cylinder head temperature (CHT) sensor 20 15 -
Glow plug 15 11 -
Glow plug power supply to glow plug 3 - 19
Timing belt rear cover 10 - 89
Injection pump oil seal carrier 10 - 89
Injection pump pulley 42 31 -
Engine mount to cylinder block 28 21 -
Engine mount bracket studs 13 10 -
Water pump pulley retaining bolts 23 17 -
Intake manifold retaining nuts and bolts 23 17 -
Intake manifold studs 10 - 89
Exhaust manifold studs 13 10 -
Turbocharger oil supply pipe retaining bracket to cylinder block 48 35 -
EGR cooler retaining bracket to cylinder block 23 17 -
EGR cooler flange to EGR valve 20 15 -
Thermostat housing to cylinder block 23 17 -
Water drain plug 9 - 80
Coolant hose retaining bracket to cylinder block 50 37 -
Flywheel retaining bolts a - -
Vehicle speed sensor (VSS) retaining bolt 10 - 89
Positive crankcase ventilation retaining bolt 23 17 -
Exhaust manifold retaining bracket 51 38 -

a) Refer to the procedure in this section

Lubricants, Fluids, Sealers and Adhesives

Item Specification
Ford Formula E SAE 5W-30 engine oil (vehicles without common rail fuel injection) WSS-M2C912-A
Ford Formula E SAE 5W-30 engine oil (vehicles with common rail fuel injection) WSS-M2C913-A
Coolant WSS-M97B44-D
Transmission fluid (MTX) WSD-M2C200-C
Power steering hydraulic fluid WSA-M2C195-A
Sealer — oil pan to ladder frame WSE-M4G323-A6
Sealer — ladder frame to cylinder block Hylomar SPM-4G9112-H
Sealer — camshaft bearing cap no. 1 WSK-M2G348-A5
Sealer — injection pump pulley WSK-M2G348-A5

303-01B Engine - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel|Specifications > < 303-01A Engine - 1.8L Duratec-DOHC (Zetec)|Specifications