ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

214-01 Front Suspension|Description and Operation > < Pump Assembly – Power steering – Remove and Install (Diesel) (13 434 0)
General SpecificationsTransit 1995 (08/1994-07/2000)
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Specifications
Wheel Alignment (at kerb weight) – Castor and camber
DerivativeCastorCamber
NominalTolerance RangeNominalTolerance Range
80Van and CombiLCX2,65°1,15° to 4,15°0,13°1,13° to ‐0,87°
100VanLCX2,65°1,15° to 4,15°0,10°1,10° to ‐0,90°
100VanLCY1,55°0,05° to 3,05°0,07°‐0,93° to 1,07°
100CombiLCX2,65°1,15° to 4,15°0,10°1,10° to ‐0,90°
100CombiLCY1,55°0,05° to 3,05°0,07°‐0,93° to 1,07°
100BusLCX2,83°1,33° to 4,33°‐0,07°0,93° to ‐1,07°
100C/CabLCY1,40°‐1,10° to 2,90°0,05°‐0,95° to 1,05°
11512 BusLCX2,20°0,70° to ‐3,70°‐0,17°0,83° to ‐1,17°
120Van and CombiLCX1,83°0,33° to 3,33°0,08°1,08° to ‐0,92°
12013 BusLCX2,15°0,65° to 3,65°0,05°1,05° to ‐0,95°
120C/CabLCX1,83°0,33° to 3,33°‐0,37°0,63° to ‐1,37°
120D/CabLCX1,83°0,33° to 3,33°‐0,46°0,54° to ‐1,46°
13013 BusLCY1,78°0,28° to 3,28°0,00°‐1,00° to 1,00°
150Van and CombiLCX1,43°‐0,70° to 2,93°0,11°1,11° to ‐0,89°
150Van and CombiLCY1,75°0,25° to 3,25°0,13°‐0,87° to 1,13°
150C/CabLCX0,92°‐0,58° to 2,42°‐0,45°0,55° to ‐1,45°
150C/CabLCY1,55°0,05° to 3,05°0,07°‐0,93° to 1,07°
150D/CabLCY1,53°0,03° to 3,03°‐0,16°‐1,16° to 0,84°
15017 BusLCY1,88°0,38° to 3,38°0,07°‐0,93° to 1,07°
190Van and CombiLCY1,65°0,15° to 3,15°0,13°‐0,87° to 1,13°
190C/CabLCY1,55°0,05° to 3,05°0,07°‐0,93° to 1,07°
190 EFC/CabLCY1,57°0,07° to 3,07°‐0,12°‐1,12° to 0,88°
190 EFD/CabLCY1,53°0,03° to 3,03°‐0,17°‐1,17° to 0,83°
Maximum variation – left to right‐hand sideCastor 1,00° Camber 1,25°
Wheel Alignment (at kerb weight) – Toe Setting
All Variants
Allowable tolerance before resetting is required2,0 mm Toe in to ‐2,0 mm Toe out
Setting adjustment, if required0,0 mm ±1,0 mm
Lubricants, Fluids, Sealers and Adhesives
Ford Specification
Wheel bearing greaseSAM‐1C‐9111A
Torques
Nmlbf.ft
Track rod end locknut8059
Shock absorber retaining nut4634
Shock absorber insulator retaining nuts4936
Brake caliper retaining bolt10578
Stabiliser bar link nut2418
Stabiliser bar retaining bolts2418
Wheel nuts - 5 hole rim11585
Wheel nuts - 6 hole rim175129
Flexible coupling to steering column shaft clamp plate bolt3123
Front bracket to crossmember bolts2921
Steering gear retaining bolts5037
Lower arm ball joint to stub axle locknut200148
Shock absorber to stub axle4936
Track rod end to stub axle locknut4936
Lower arm to front bracket nut and bolt172127
Crossmember to chassis bolts8059
Lower arm ball joint to lower arm nut and bolt4634
Lower arm to crossmember through bolt – Torque to yield – See below
Procedure for tightening torque to yield nuts/bolts removed during repair.
1. Tighten the nut to the specified `clamping' torque (220 Nm/163 lbf.ft for old parts or 240 Nm/177 lbf.ft for new parts).
2. Back off to zero torque.
3. Re-tighten to the `snug' torque (200 Nm/148 lbf.ft) and further tighten the nut through 45°.
Torque to yield fixings must not be checked for tightness by the conventional `on torque' method. The nut should be released and re‐fastened as described in 1, 2 and 3 above.
Wheel Bearing End Float
Tighten the wheel bearing nut to 28 Nm (21 lbf.ft) while rotating the hub assembly. Back off the adjusting nut by between 180° to 270°. Rotate the hub prior to final tightening of the adjusting nut to 0,95 Nm (0,7 lbf.ft). The end play should be 0,002 to 0,050 mm.

214-01 Front Suspension|Description and Operation > < Pump Assembly – Power steering – Remove and Install (Diesel) (13 434 0)