ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

ABOUT US
Intake Manifold - Vehicles Built Up To: 04-2003, Vehicles Without: Common Rail Fuel Injection > < Diagnosis and Testing|Engine

Transit 2000.5 (01.2000-05.2006)

Engine - 2.4L Duratorq-Di (Puma) Diesel/2.4L Duratorq-TDCi (Puma) Diesel - Intake Manifold—Vehicles Built From: 04/2003, Vehicles Without: Common Rail Fuel Injection Transit 2000.5 (01/2000-05/2006)
In-vehicle Repair

Removal

  1. Disconnect the battery ground cable.
    For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

  1. Slide open the bolt cover.

  1. Remove the accessory drive belt shield retaining bolts.

  1. Detach the fuel charging wiring harness and remove the accessory drive belt shield.

  1. Remove the engine oil filler pipe.

  1. Disconnect the exhaust gas recirculation (EGR) valve from the intake manifold.

  1. Remove the intake manifold (engine shown removed for clarity).
    • Discard the gasket.

Installation
  1. NOTE:
    NOTE:Install a new intake manifold gasket.
    Install the intake manifold (engine shown removed for clarity).

  1. Connect the exhaust gas recirculation (EGR) valve to the intake manifold.

  1. Install the engine oil filler pipe.

  1. Attach the fuel charging wiring harness and install the accessory drive belt shield.

  1. Install the accessory drive belt shield retaining bolts.

  1. Close the bolt cover.
  1. Connect the battery ground cable.
    For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

Intake Manifold - Vehicles Built Up To: 04-2003, Vehicles Without: Common Rail Fuel Injection > < Diagnosis and Testing|Engine