Windstar V6-232 3.8L (1995)
2. Depress the primary piston and remove snap ring from retaining groove at the rear of the master cylinder bore.
3. Remove primary piston assembly from the master cylinder bore. Inspect for seal damage or twisting. Discard assembly.
4. Remove the secondary piston assembly by directing compressed air into the outlet port at the blind end of the bore while plugging the other port.
Inspect for seal damage or twisting. Discard assembly.
5. Inspect the master cylinder bore for signs of etching, pitting, scoring or other damage.
ASSEMBLY
1. Clean the master cylinder body with clean isopropyl alcohol to remove any contamination.
2. Dip the repair kit piston assemblies in clean Ford High Performance DOT 3 Brake Fluid C6AZ-19542-AA or equivalent DOT 3 fluid meeting
Ford specification ESA-M6C25-A to lubricate seals.
3. Carefully insert the complete secondary piston assembly in the master cylinder bore.
4. Insert the primary piston assembly in the master cylinder bore.
5. Depress the primary piston and install the snap ring in the cylinder bore groove.
6. Install the cap on the brake master cylinder reservoir.
Removal and Installation
REMOVAL
1. Disconnect the battery ground cable.
