Sprinter 3500 L5-2.7L DSL Turbo (2004)
Fuel Pressure Sensor/Switch: Service and Repair
REMOVAL
1. Disconnect the negative battery cable.
Fuel Rail Pressure Sensor
2. Disconnect the sensor wiring harness connector.
NOTE: Place a shop towel underneath the sensor to capture any fuel spillage.
3. Unscrew the sensor and discard the seal.
INSTALLATION
1. Install the sealing ring onto the sensor and screw the fuel pressure sensor into the fuel rail.
2. Tighten the senor to 60 N.m (44 ft lbs), back it off 90 degrees and retighten to 80 N.m (59 ft lbs).
3. Connect the sensor wiring harness connector.
CAUTION: Care must be taken when installing the engine cover. Assure the proper routing of the fuel injector return fuel hose to the banjo bolt
fitting in the left rear corner of the cover. Failure to do so may pinch or damage the hose causing fuel leakage or a driveability concern.
4. (Refer to FUEL SYSTEM - WARNING) Start engine, allow to run for a few minutes, turn the engine off and inspect for leaks
