Prizm L4-1600cc 1.6L DOHC VIN 6 (1990)
Throttle Valve Cable/Linkage: Service and Repair
Aisin Warner A131L
Removal
1.
Disconnect negative battery cable.
2.
Loosen throttle valve cable jamb nuts.
3.
Disconnect throttle cable from bracket and throttle plate.
4.
Remove neutral start and back-up switch.
5.
Remove valve body as previously described, then throttle cable end from throttle pressure valve cam.
6.
Pull cable from transaxle case.
Fig. 6 Positioning Throttle Cable For Stopper Installation
Installation
1.
Insert cable into transaxle case, then install retaining plate and bolt.
2.
Install valve body as previously described, then position cable stop for adjustment reference as follows. Cable stop is not staked in place on
replacement cable.
a. Bend cable to a radius of approximately 7.87 inches as shown, Fig. 6.
b. Lightly pull inner cable from housing until a slight resistance is felt, then hold in position.
c. Stake stopper onto inner cable so that .031-.059 inch clearance exists between stop and cable housing.
3.
Connect throttle cable to throttle linkage, then adjust cable as previously described.
4.
Install neutral safety switch, then the manual shift lever. Adjust switch as previously described.
5.
Ensure transaxle fluid level is to specifications, then road test vehicle.
