Tracker 4x2 L4-1.6L SOHC TBI (1994)
Catalytic Converter: Service and Repair
Exhaust System Components
WARNING: To avoid being burned, DO NOT touch the exhaust system when the system is hot. Any service should be performed when the
system is cool.
REMOVAL
-
Remove exhaust manifold heat shield (3 bolts).
-
Remove forward pipe from exhaust manifold (3 bolts).
-
Remove two bolts from catalytic converter support hanger.
-
Remove two bolts at the rear of catalytic converter.
-
Remove forward pipe and converter as a unit.
INSTALLATION
-
Install forward pipe/catalytic converter unit, securing at converter support hanger.
-
Connect converter to intermediate pipe, installing a new gasket.
-
Tighten catalytic converter-to-support bolts to 17 lb. ft. (23 N-m).
-
Tighten converter-to-intermediate pipe bolts to 37 lb. ft. (50 N-m).
-
Connect forward pipe to exhaust manifold.
-
Tighten forward pipe-to-manifold bolts to 37 lb. ft. (50 N-m).
-
Install exhaust manifold heat shield.
