Tracker 4x4 L4-1.6L SOHC TBI (1994)
Catalytic Converter: Service and Repair
Exhaust System Components
WARNING: To avoid being burned, DO NOT touch the exhaust system when the system is hot. Any service should be performed when the
system is cool.
REMOVAL
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Remove exhaust manifold heat shield (3 bolts).
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Remove forward pipe from exhaust manifold (3 bolts).
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Remove two bolts from catalytic converter support hanger.
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Remove two bolts at the rear of catalytic converter.
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Remove forward pipe and converter as a unit.
INSTALLATION
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Install forward pipe/catalytic converter unit, securing at converter support hanger.
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Connect converter to intermediate pipe, installing a new gasket.
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Tighten catalytic converter-to-support bolts to 17 lb. ft. (23 N-m).
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Tighten converter-to-intermediate pipe bolts to 37 lb. ft. (50 N-m).
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Connect forward pipe to exhaust manifold.
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Tighten forward pipe-to-manifold bolts to 37 lb. ft. (50 N-m).
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Install exhaust manifold heat shield.