Tracker 4x4 L4-1.6L VIN 6 (1995)
Vacuum Brake Booster: Service and Repair
Disassembly/Assembly
DISASSEMBLE
1. Remove pushrod clevis and locknut.
Fig. 5 Booster Mounting Fixture
2. Install brake booster to brake mounting fixture, Fig. 5.
Ensure booster vacuum pipe is clear of mounting fixture base and the booster mounting nuts are not over tightened.
Fig. 6 Booster Body Tab Alignment
3. Turn fixture handle until No. 1 and No. 2 body tabs are aligned, Fig. 6.
4. Remove booster from fixture, then separate body No. 1 and No. 2.
This step must be performed with care because there is spring pressure between body No. 1 and No. 2.
5. Remove booster piston spring, piston rod, boot, air cleaner and air cleaner separator from body No. 2
6. Remove valve stopper key cushion from stopper key.