C 1500 Yukon XL 2WD V8-8.1L VIN G (2001)
Important: Prior to refinishing, refer to the publication GM 4901M-D-2000 GM Approved Refinish Materials for recommended
products. Do not combine paint systems. Refer to paint manufacturer's recommendations.
8. Apply approved anti-corrosion primer.
9. Apply a full-bodied caulk to the entire hinge mounting surface in order to ensure a proper seal.
10. Align the hinge (1) and the backing plate (4) with the holes in the door (2).
Notice: Refer to Fastener Notice in Service Precautions.
Align the hinge (1) and the backing plate (4) with the holes in the door (2) and install the bolts (3).
Tighten the bolts to 25 N.m (18 lb ft).
11. Apply the sealers.
12. Refinish the metal surfaces as necessary.
13. Install and align all of the related panels and the components.
Hinge Replacement - Front Door - Body Side
REMOVAL PROCEDURE
1. Remove all related panels and components.
2. Remove any excess sealer surrounding the existing hinge and scribe the location of the hinge on the hinge pillar.
3. Lightly hand-sand the existing hinge with 100 grit or finer sandpaper in order to locate the 4 welds that attach the hinge to the pillar.
IMPORTANT: Punch the center of the weld so that as much of the weld as possible is removed during the drilling.
4. Center punch each of the 4 weld marks on the original hinge.
IMPORTANT: Do not drill into the hinge pillar.
