C 2500 Suburban 2WD V8-5.7L VIN R (1996)
Fig. 8 Exploded View Of Eaton Locking Differential.
1. Remove retaining ring from end of cam gear,
Fig. 8.
2. Remove discs and cam plate from gear, keeping all components in order.
3. Clean and inspect components, and replace any that are damaged, distorted or excessively worn.
If cam gear must be replaced, refer to Shim
Selection for shim selection procedures prior to case assembling. Refer to Shim Selection. See: 7 1/2 - 8 5/8 Inch Ring
Gear/Overhaul/Eaton/Locking/Shim Selection
4. Position gear on flat surface with hub end up, and assemble cam plate onto gear with cam form down to mate with cam form on gear.
5. Assemble two eared discs, one splined disc and one wave washer on cam gear, starting with eared disc as shown in
Fig. 8.
6. Alternately assemble three eared discs and two splined discs on cam gear hub, starting with eared discs.
7. Install retaining ring, ensuring that retainer is fully seated.
Side Gear (RH) Clutch Service
1. Remove disc pack and shim from side gear, keeping components in order.
2. Clean and inspect components, and replace any that are damaged, deformed or excessively worn.
If side gear must be replaced. refer to Shim
Selection for shim selection prior to case assembly.
If side gear hub is scored or worn, inspect bore in case and replace assembly if bore is damaged or worn.
