C 2500 Truck 2WD V8-8.1L VIN G (2002)
Fuel Cooler: Service and Repair
REMOVAL PROCEDURE
1. Raise the vehicle. Refer to Lifting and Jacking the Vehicle.
2. Relieve the fuel pressure.
3. Disconnect the fuel pipes from the fuel cooler (1).
4. Remove the retaining bolts (4, 6) from the chassis and crossover.
5. Remove the fuel cooler (1).
6. Remove the fuel cooler support bracket (3) from the fuel cooler (1).
INSTALLATION PROCEDURE
NOTE: Refer to Fastener Notice in Service Precautions.
1. Install the fuel cooler support bracket (3) to the fuel cooler (1).
Tighten
Tighten the retaining bolt (5) to 18 N.m (13 lb ft).
2. Install the fuel cooler (1) to the chassis and crossover.
Tighten
Tighten the retaining bolts (4, 6 ) to 18 N.m (13 lb ft).
3. Connect the fuel pipes to the fuel cooler (1).
4. Lower the vehicle.
5. Purge the air from the fuel system. Refer to Fuel Feed and Fuel Return Pipe Purge Procedure.